2008 GREAT WALL FLORID Service Manual

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Transmission Case
Components
Clip
Shift lever assembly
Pressure torsion spring
Reverse gear switch subassembly
Washer
Bush
Oil drain slot
Tapered roller bearings
Adjusting shim
Transmission case
Clip
Clip
Adjusting shim
×8
WasherWasher
Hexagon head plug
39.2
Bolt for flange face12.0
: Specified torqueN·m
Hexagon head plug
39.2
Bolt for flange face
29.4
Position mechanism assembly
36.8

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Shift System Removal
1. Remove 4 bolts for flange face from the manipulation
lid.
2. Remove the set bolts from the sides of the transmis-
sion case.
3. Separate the clutch housing and the transmission
case.
(a) Remove 8 bolts for flange face from the transmission
case and clutch housing.
(b) Remove 5 bolts for flange face from the clutch housing
and transmission case.
(c) Pound the housing's protruding parts with a soft ham-
mer to remove the transmission case.
4. Remove the reverse gear idler shaft and the reverse
gear idler assembly.

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5. Remove the reverse gear arm bracket assembly.
6. Remove the No. 1 gear shift fork shaft and the set
bolts.
7. Remove the elastic cylindrical pin from the No. 1 guide
block.
8. Remove the No. 1 gear shift fork, No. 1 gear shift fork
shaft, and No. 1 guide block.

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9. Remove the elastic cylindrical pin from the No. 3 gear
shift fork.
10. Remove the elastic cylindrical pin from the No. 3 guide
block.
11. Remove the No. 3 gear shift fork, compression spring,
and No. 3 guide block.
12. Remove the set bolts from the No. 2 gear shift fork
shaft.

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13. Remove the No. 2 gear shift fork shaft, No. 2 gear shift
fork, and No. 2 guide block.
14. Remove the input and output shaft subassembly.
15. Remove the differential subassembly.
16. Remove the magnetic body from the inside of the
clutch housing.

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17. Remove the oil drain slot from the inside of the transmis-
sion case.
18. Remove the T oil seal with a screwdriver from the
clutch housing.
19. Remove the release fork and the release bearing from
the clutch housing.
20. Remove the set bolts of the release fork from the
clutch housing.

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Disassembling the Input Shaft Subassembly
Components
Input shaft
Rear ball bearing
No. 3 gear sleeve/
No. 3 gear hub
No. 3 Slider
Spring expansion ring
5th gear synchronizer ring
5th gear gear subassemblyNeedle bearing
Retaining ring
Shaft retainer
Steel ball
5th gear thrust washer
Needle bearing4th gear subassembly
4th gear synchronizer ring
Retaining ring
Shaft retainer
No. 2 gear sleeve/No. 2 gear hub
No. 2 Slider
Spring expansion ring
3rd gear synchronizer ring
Needle bearing
Front ball bearing
3rd gear gear subassembly
Spring expansion ring
Spring expansion ring
1. Remove the input shaft's ball bearing.

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2. Remove each component from the 3rd synchronizer.
3. Remove the 5th gear needle bearing.
4. Remove the retaining ring.
5. Remove the shaft retainer.