2008 GREAT WALL FLORID Service Manual

Downloaded from www.Manualslib.com manuals search engine GWFLORID Maintenance Manual250
6. Install the front door glass run.
7. Install the front door window assembly.
Install the window on door chamber and fix the window and
window regulator with two bolts.
4. Install the window regulator.
(a) Install the regulator via the auxiliary hole.
(b) Install the six mounting bolts of the regulator.
5. Install the guide rail and bolts on the front door window
guide rail assembly.
9. Install the door inner decoration board.
10. Install the front door inside handle.
(a) Push the door handle into the door panel and slide it
backward.
(b) Screw in the screws.
11. Insert the wire harness of the front door power window
switch and install the door handle.
8. Install the front door external weatherstrip.
Lower the window and make the external weatherstrip
wedge into the seam of the door's external panel.
Front door protector LH
Front door assembly LH
Window regulator assembly
Front door assembly LH
Front door window LH
Front door assembly LH
Front door external weatherstrip LH
Front door armrest LH
Front door inside handle LH

Downloaded from www.Manualslib.com manuals search engine 251Vehicle Body
Rear Door Assembly
Components
Rear door removal
1. Remove the rear door inner decoration board.
(a) Remove the rear door armrest screw and armrest.
(b) Remove the inside handle screw and inside handle.
(c) Remove the electrical switch, pull out the wire harness,
and then remove the rear door power window switch.
(d) Remove the rear door internal weatherstrip.
(e) Remove the rear door protector trim strip.
(f) Insert a buckle screwdriver between the fixed buckle
and inner decoration board to pry them loose.
Caution: Before using a buckle screwdriver, make sure
to wrap its head in tape.
(g) Take the door inner decoration board off.
Rear door outside triangu-lar protector assembly LH
Rear door assembly LH
Rear door window rear guide rail LH
Rear door inner triangular protector assembly LH
Rear door outside handle assembly LH
Rear door internal weatherstrip LH
Rear door window regulator LH
Rear door inner decoration board assembly LH
Rear door power window switch LH
Rear door protector trim strip LH
Rear door weatherstrip LH
Rear door glass run LH
Rear door window LH
Rear door external weatherstrip LH
Rear door window front guide rail LH
Rear door retainer LH
Rear door protector trim strip LH
Rear door inner decoration board assembly LH
Rear door power window switch LH
Rear door internal weatherstrip LH
Rear door armrest LH

Downloaded from www.Manualslib.com manuals search engine GWFLORID Maintenance Manual252
2. Remove the rear door external weatherstrip.
Lower the window and manually grasp the weatherstrip
firmly, then pull it up to remove.
3. Remove the rear door window assembly.
(a) Pull the rear door regulator down in a position that en-
ables the rocker to turn freely, and then lower the win-
dow. Finally make the rocker slide out of the guide rail
below the window.
(b) Pull the window upwards and then tilt it to remove.
4. Remove the rear door glass run.
5. Remove the rear door window guide rail assembly.
6. Remove the window regulator.
(a) Remove the four mounting bolts of the regulator
bracket.
(b) Remove the regulator via the auxiliary hole.
7. Remove the vehicle inner lock button.
8. Rear door window assembly replacement.
(a) Adjust the rear door window to make the window
b r a c k e t m o u n t i n g b o l t s l e v e l w i t h t h e d o o r i n n e r
decoration board mounting hole.
(b) Remove the window bracket mounting bolts to take the
window out for replacement.
Rear door installation
1. Coat grease.
Coat MP grease on the components before installing them.
(a) Coat MP grease to sliding surfaces and the gears of
window regulator.
Caution: Do not coat MP grease to the spring of the
window regulator.
(b) Coat MP grease to the sliding surface of the door lock.
4. Install the window regulator.
(a) Install the regulator via the auxiliary hole.
(b) Install the four regulator's mounting bolts.
2. Install the door outside handle with lock cylinder and
door lock.
(a) Install the lock cylinder on the door outside handle with
spring clasp.
(b) Install the door outside handle and lock cylinder with
two bolts.
(c) Install the door lock with three bolts.
(d) Connect the control lever to the door outside handle.
3. Install the door inner lock button and connect the con-
trol lever.
Rear door window rear guide rail LH
Rear door glass run LHRear door window LH
Rear door external weatherstrip LH
Rear door window front guide rail LH
Rear door window regulator LH
Rear door window regulator LH
Rear door assembly LH
Rear door outside handle assembly LH
Rear door window regulator LH
Rear door lock assembly LH
Rear door assembly LH
Rear door outside handle assembly LH
Rear door window regulator LH
Rear door assembly LH
Rear door outside handle assembly LH
Rear door assembly LH
Rear door lock assembly LH

Downloaded from www.Manualslib.com manuals search engine 253Vehicle Body
5. Install the guide rail and bolts on the rear door window
guide rail assembly.
6. Install the rear door glass run.
7. Install the rear door window assembly.
Pull the regulator down in a position that enables the rocker
to turn freely, install the window into the door chamber, then
make the rocker of the regulator smoothly slide out of the
guide rail below the window.
Rear door assembly LH
Rear door window rear guide rail LH
Rear door glass run LHRear door window LH
Rear door window front guide rail LH
Rear door external weatherstrip LH
Rear door assembly LH
8. Install the rear door external weatherstrip.
Lower the window and make the external weatherstrip
wedge into the seam of the door's external panel.
9. Install the door inner decoration board.
10. Install the door inner handle.
(a) Push the door handle into the door panel and make it
slide backward.
(b) Screw in the screws.
11. Insert the wire harness of the rear door power window
switch and install the door handle.
Rear door inner decoration board assembly LH
Rear door power window switch LH

Downloaded from www.Manualslib.com manuals search engine GWFLORID Maintenance Manual254
Trunk Door Assembly
Components
Right side decorative blockLeft side deco-rative block
High mount brake lamp cap
Spoiler panel assembly
Trunk door assembly
High mount brake lampshade
High mount brake lamp assembly
Trunk door main lock assembly
Trunk door right side air spring
Trunk door hinge assembly
Trunk door assembly
Trunk door outside handle assembly
Trunk door plate
Trunk door handle
Trunk door protector assembly
Trunk door weatherstrip
Trunk door left side air spring
Rear wiper assembly
Trunk door glass weatherstrip
Trunk door lock button
High mount brake lamp assembly 2
Trunk door resonance block
Trunk door glass weatherstrip

Downloaded from www.Manualslib.com manuals search engine 255Vehicle Body
Trunk door removal
1. Remove the door inner decoration board.
(a) Remove the inside handle.
(b) Insert the buckle screwdriver between the fixed buckle
and the door inner decoration board to pry them loose.
Caution: Before using a buckle screwdriver, make sure
to wrap its head in tape.
(c) Take the door inner decoration board off.
2. Remove the vehicle inner lock button.
3. Remove the rear wiper arm assembly.
(a) Remove a rear wiper arm mounting bolt, and pull out
the rear wiper arm.
(b) Remove the three mounting bolts of the rear wiper mo-
tor, and pull the rear wiper motor out.
(c) Remove the rear wiper waterproof rubber plug.
4. Install it by reversing the removal steps.
Trunk door air spring removal
1. Open the trunk door.
2. Remove the air spring mounting bolts from the trunk
door.
3. Remove the air spring mounting bolts from the side
sheet metal of the rear body.
Trunk door air spring installation
Special Note: Different metals making direct contact
will accelerate corrosion. Make sure to use the correct
fastening piece to avoid premature corrosion.
1. Open the trunk door.
2. Install the air spring bracket onto side sheet metal of
the rear body with bolts.
3. Install the air spring bracket onto the side sheet metal
of the trunk door with bolts.
Trunk door protector assembly
Trunk door assembly
Rear wiper blade
Rear wiper motor
Rear wiper waterproof rubber plug
Rear wiper arm
Trunk door assembly
Trunk door left side air spring
Trunk door left side air spring
Body sheet metal
Trunk door left side air spring
Body sheet metal
Trunk door assembly

Downloaded from www.Manualslib.com manuals search engine GWFLORID Maintenance Manual256
Front Bumper
Components
1
2
34
5
6
7
8
9
10
11
9
8
6
53
11
11
11
11
1. Front bumper plastic support2. Front bumper energy absorbing block 3. Cross slot & concave hexagon head self-tapping screw and large washer subassembly (Q2754819+Q422) 4. Front bumper left mounting bracket 5. Cross slot & concave hexagon head self-tapping screw and large washer subassembly (Q2756319+Q421) 6. Front bumper plastic nut seat 17. Front bumper body8. Hexagon head bolt and flat washer subassembly (Q1400616)9. Front bumper plastic nut seat 210. Front bumper right mounting bracket 11. Expansion button

Downloaded from www.Manualslib.com manuals search engine 257Vehicle Body
Front bumper removal
1. Remove nut seat 2.
Screw off the lower air guide plate mounting screws below
the vehicle body from left & right front bumper plastic nut
seat 2, and remove left & right front bumper plastic nut seat 2.
2. Remove nut seat 1.
Screw off the screws of the front splash pad from the left &
right front bumper plastic nut seat 1, and pull left & right
front bumper plastic nut seat 1 out, then screw off the self-
tapping screws which are installed on the front bumper of
the left & right lower air guide plate and splash pad.
3. Remove the vehicle body bolts.
Screw off the hexagon head bolt and flat washer subassem-
bly (Q1400616) that is on the left & right side bracket of the
bumper and connected to vehicle body.
4. Remove the bumper bolts.
Screw off the mounting bolts where the front bumper and
left & right side bracket connects.
5. Remove the expansion button connecting the upper
part of the front bumper and vehicle body.
6. Pull the front bumper body out of the mounting bracket
of the left & right side bumper.
Front bumper plastic nut seat 2
Front bumper body
Front bumper body
Front bumper body
Front bumper body
Front bumper plastic nut seat 1
Hexagon head bolt and flat washer subassembly
Front bumper left side mounting bracket
Cross slot & concave hexagon head self-tap-ping screw and large washer subassembly
Front bumper body
Expansion button