2008 GREAT WALL FLORID roof rack

Downloaded from www.Manualslib.com manuals search engine 45Transmission
Areas of Importance
Removal
During removal, all components should be gently handled to avoid knocking, especially the joint surface.
All components should be placed in the proper order to avoid misplacing \
and mistaking.
Installation
1. Clean all parts before installation (except rubber pieces and gaskets)\
.
2. All oil seals, shaft retainers, and elastic pins should not be reused.
3. All rubbing surfaces should be coated with lubricant, and the lips of all oil seals should be coated with
grease.
4. During installation of the bearings, do not use any kind of rolling element to transmit pressure, and
make sure not to tilt it.
5. During the installation of synchronizer components, the two sides of the spring piston's openings
should alternate.
6. When the transmission is operating under normal working conditions, there should be no lubricant
leakage from any of the parts.
Transportation and storage
1. When transporting a transmission, make sure the conditions are dustproof and rainproof, as well as
take proper care not to damage it due to jolting, shaking, removal, or i\
nstallation.
2. Transmission assembly should be stored in a ventilated, dustproof, and dr\
y place.
3. Users with special transportation or storage requirements should have another discussion to reach an
agreement on this matter in the supply contract.
Use partsBolt codeSpecificationsQuantity
Tighten-
ing torque
(N·m)
Differential case × differential ring gear037-2303309M12 × 1.06123.6
C l u t c h h o u s i n g × r e v e r s e g e a r a r m
bracket subassembly037-1702073M8 × 1.25217.2
No. 1 gear shift fork shaft × No. 1 gear
shift fork037-1702056M6 × 0.75115.7
No. 2 gear shift fork shaft × No. 2 gear
shift fork037-1702056M6 × 0.75115.7
Transmission case × clutch housing037-1701012M8 × 1.251329.4
Transmission case × manipulation lid
subassembly037-1702051M8 × 1.25412.0
Transmission case × position mechanism
component037-1702042M18 × 1.5136.8
Transmission case × reverse gear idler
shaft × sealing ring037-1701404M8 × 1.25129.4
Transmission case × hexagon head plug037-1701016M18 × 1.5239.2
Transmission case × reverse gear switch
subassembly037-1701022M18 × 1.5140.2
Transmission case × cable bracket037-1701019M8 × 1.25411.3
Clutch housing × clutch slave cylinder
subassembly037-1601019M8 × 1.25211.3
Select lever assembly × gear shifting
block037-1702027M8 × 1.25138.0
Clutch housing × release fork support
nail037-1601011M10 × 1.25136.8
Counterweight component × shift lever
component037-1702030M8 × 1.25220.0
Release fork support nail129.4
Thread fastening piece tightening torque table

Downloaded from www.Manualslib.com manuals search engine GWFLORID Maintenance Manual144
Double-colored wire: Primary color is Red, secondary color is Blue, mark\
ed as RBl.
0.5BrGr means Brown wire with a Gray fine wire, and sectional area is 0.\
5 mm2.
Areas of importance in circuit maintenance
1. Before operating any electronic devices, and when tools or maintenance devices may easily make
contact with an uncovered electronic terminal, please make sure to turn the ignition switch to the LOCK
position, and then disconnect the battery's negative cable to avoid injury or vehicle damage. When the
ignition switch is on the ON position, please do not disconnect the battery's connecting wire or take out
the power's fuse, regardless if the engine is running or not.Otherwise it would seriously damage the
ECU and related microelectronic devices such as sensors.
2. When changing the fuse, please make sure that the new fuse possesses the proper current rating,
and is not above or below this rating.
3. When repairing the wire harnesses of the airbag and pretensioner, only specified contact points,
plugs, and wires are allowed to be used.
4. Before repairing the wire harness, make sure to eliminate any factor that might cause damage,
for example, the edge of a vehicle body part is too sharp, or the used electronics are damaged or
corroded.
5. Shielded wire should not be repaired, it must be replaced entirely once it is damaged.
6. Unless it is specified during the test, please do not use an analog multimeter to test the ECU and
sensor, instead use a high-impedance digital multimeter (internal resistance should be ≥10 kΩ) or a
vehicle multimeter for inspection.
7. When inspecting the connector with a digital multimeter, take the waterproof rubber cover off the
connector, and tightly insert the test pen along the connecting terminal. Don't use too much force, as
to avoid cracking the connector.
Circuit inspection steps
The principle of troubleshooting is to confirm the "possible cause". Once the possible cause is confirmed, the
components that need to be inspected are limited to the components that are related to the possible cause. The
confirmed possible cause should be based on theory and be supported by facts, but not just by intuition. If
one tries to solve the problem but does not adopt the proper troubleshooting steps, it may make the problem
worse. Then the possible cause not only can't be confirmed, but also maintenance can't be performed properly.
Troubleshooting should adhere to the four steps below:
1. Observe the symptoms carefully, inspect if there is anything else abnormal, and record it.
2. While confirming the possible causes, study the circuit diagram carefully, and regard it as a whole
system in order to understand the circuit. Thorough knowledge of switches, relays, and other
electronic components is obligatory for proper analysis.
3. Inspect and eliminate the problems one by one until the cause is found.
4. After the malfunction is fixed, make sure to check if the inspected system is working properly, and also
check if the maintenance may have caused any new problems.
Compres-
sor relay
Reserve
Sunroof (Elite) Lamplet
Reserve
Reserve
Reserve
Reserve Door and window Reserve Blower
Lamplet
relay Flasher relay Blower high
speed relay (Elite) Door and
window relay (Comfort, Luxury) Blower relay
Reserve
Front fog lamp
Combination
meter
Interior
lighting
central
door lock
brake lamp
CD player
Reserve
Reserve
Reserve
Cigarette
lighter
Rearview
mirror
Front wiper
Charge
Airbag
Reserve
Reverse lamp Rear fog lamp
Rear wiper
Defroster Compressor
ACC relay
IG relayRear wiper
relay Defroster
relay
Front fog
lamp relay Rear fog
lamp relay
Warning lamp
Turn signal lamp
Cab No.1 fuse box
Fuse Box

Downloaded from www.Manualslib.com manuals search engine 255Vehicle Body
Trunk door removal
1. Remove the door inner decoration board.
(a) Remove the inside handle.
(b) Insert the buckle screwdriver between the fixed buckle
and the door inner decoration board to pry them loose.
Caution: Before using a buckle screwdriver, make sure
to wrap its head in tape.
(c) Take the door inner decoration board off.
2. Remove the vehicle inner lock button.
3. Remove the rear wiper arm assembly.
(a) Remove a rear wiper arm mounting bolt, and pull out
the rear wiper arm.
(b) Remove the three mounting bolts of the rear wiper mo-
tor, and pull the rear wiper motor out.
(c) Remove the rear wiper waterproof rubber plug.
4. Install it by reversing the removal steps.
Trunk door air spring removal
1. Open the trunk door.
2. Remove the air spring mounting bolts from the trunk
door.
3. Remove the air spring mounting bolts from the side
sheet metal of the rear body.
Trunk door air spring installation
Special Note: Different metals making direct contact
will accelerate corrosion. Make sure to use the correct
fastening piece to avoid premature corrosion.
1. Open the trunk door.
2. Install the air spring bracket onto side sheet metal of
the rear body with bolts.
3. Install the air spring bracket onto the side sheet metal
of the trunk door with bolts.
Trunk door protector assembly
Trunk door assembly
Rear wiper blade
Rear wiper motor
Rear wiper waterproof rubber plug
Rear wiper arm
Trunk door assembly
Trunk door left side air spring
Trunk door left side air spring
Body sheet metal
Trunk door left side air spring
Body sheet metal
Trunk door assembly

Downloaded from www.Manualslib.com manuals search engine 269Vehicle Body
Fault classificationFault symptomFault diagnosisFault maintenance
Window panel
motion failure
Window panel (sunroof)
cannot open, rise, or close
from its initial position
Check if anything is blocking the guide rail
for window panel movement. Check whether
the mechanism moves smoothly or stiffly.
Check whether the mechanism is broken.
Check whether the guide rail is deformed.
Check whether the motor works normally.
Replace the sunroof guide rail assem-
bly. Replace the motor.
The window panel can-
not close while half-
opened or half-tilted
Diagnosis: Check whether there are oddities
impeding the window panel's movement .
Check whether the wind guard or rear roof
drip channel is arched or deformed.
Clean the objects and close the sun-
roof by force when the jam protection
function is started, then open it again
for operation. Replace the wind guard
and rear roof drip channel.
Sun visor push/pull
fault
Sun visor cannot open
or close normally
Check whether the guide rail for the sun visor
is blocked by oddities. Check whether the sun
visor bracket is broken.
Clean the oddities in the guide rail.
Change the sun visor. Change the sun
visor bracket.
The sun visor cannot open
and close completely
Check whether the front part of sun visor
arches. Check whether the sun visor lever has
been broken off.
Replace the sun visor. Replace the
sun visor lever.
Sunroof leakage fault Sunroof leakageCheck the clearance between the window
panel and the car roof hatch.
Adjust and enlarge the window panel
weatherstrip.
Check whether a build up of sand or dust ex-
ists on the surface of window panel weather-
strip.
Clean the weatherstrip surface and
car roof hatch.
Check the sealing conditions between the
guide rail & front roof drip channel and rear
roof drip channel.
Replace the sunroof guide rail assem-
bly.
Check whether the front roof drip channel
and rear roof drip channel are broken.
Replace the sunroof guide rail assem-
bly or rear roof drip channel.
Abnormal noiseThere is abnormal noise
when closing the sunroof
(1) Check the positioning of the closed win-
dow panel.
(2) Check whether the wind deflector spring is
in the right position.
(3) Check whether the rear roof drip channel's
fixed spring has broken off.
(4) Check whether the wind deflector buffer
rubber block has broken off.
(1) Adjust the window panel's position.
(2) Place the wind deflector spring in
the right position .
(3) Re-install the fixed spring.
(4) Re-install the rubber block.
There is abnormal
noise when the sun-
roof is operating
(1) Check whether the motor is working nor-
mally.
(2) Check whether oddities exist in the guide
rail for mechanism movement .
(3) Check the grease's conditions on the mov-
ing components .
(4) Check whether the moving components
are broken.
(1) Replace the motor.
(2) Clean out any contamination.
(3) Lubricate the components.
(4) Replace the components or the
sunroof guide rail assembly.
Troubleshooting
Sunroof assembly removal
1. Remove the ceiling.
2. Disconnect and pull the connector of the sunroof ac-
tuator out.
3. Pull the four sunroof drainage pipes out (positions indi-
cated by the arrows in the diagram).
4. Remove the sunroof.
Remove the bolt and plastic gasket, and carry the sunroof
assembly out of car with the help of an assistant.
Sunroof assembly
Mounting bolt
Drive device
Plastic gasket
Drainage pipe port

Downloaded from www.Manualslib.com manuals search engine GWFLORID Maintenance Manual272
Wind deflector removal and installation
1. Remove the wind deflector.
(a) Completely open the sunroof.
(b) Pry the wind guard mounting bracket on the left and
right side guide rails out with a small screwdriver
(according to direction indicated by the arrow).
(c) Pull out the wind deflector.
2. Install the wind deflector.
The locating seat of the wind deflector mounting bracket
should wedge into the location slot of the sunroof assembly
guide rail.
Movable sun visor removal
Precondition: The sunroof panel has been removed and the
sunroof is in the closed position.
1. Remove the sun visor.
Move the sun visor to the front position and then push it to
one side. Pry the front slider on the two sides of sun visor
out of the guide rail with a screwdriver. Then move the sun
visor forward, push it to one side, and pry the rear slider on
the two sides of sun visor out of guide rail with a screw-
driver. Finally, pull out the sun visor.
2. Install the sun visor.
Place the sun visor into the sunroof opening. Install the rear
slider on the two sides of sun visor into the guide rail. Move
the rear movable sun visor backward. Install the front slider
on the two sides of the sun visor into the guide rail.
Caution: Once the mounting bolts of the drive device
have been removed, they must be replaced with new
ones. Adjust the sunroof drive device's position (initial
position).
If the following circumstances happen, the initial position of
the sunroof drive device must be adjusted:
(a) A new drive device has been installed.
(b) The drive device was removed when it was not on the
initial position.
(c) Open or close the sunroof with an emergency operation
wrench.
Location slotBracket locating seat