2008 GEELY MK Workshop Manual

4-5217. Mount left lower front suspension subassembly
(1) Mount the lower suspension arm onto the knuckle by nuts
Torque: 98N.m
(2) Mount a new clip
Notice: Further tighten nuts for 60° if the holes are not in the
correct alignment
18. Mount the left front suspension cross beam
Mount the left front suspension cross beam with two bolts.
Torque: 47N.m
19. Mount the right front suspension cross beam
Mount the right front suspension cross beam with two bolts
Torque: 47N.m
20. Mount the front wheel
Torque: 103N.m
21. Stabilize the suspension
Stabilize the front suspension
22. Sufficiently tighten left front lower suspension arm subassembly
Tighten the lower suspension arm with two bolts
Bolt A: 88N.m
Bolt B: 132N.m
Attention: Don't rotate the nuts
23. Install engine hood.
24. Check and adjust front wheel alignmentFront Suspension System-Front Lower Swing Arm Assembly

Section 6 Front Stabilizer Bar and Link Rod AssemblyDisassemble1. Remove the front wheel
2. Remove the front stabilizer bar bolts
(1) Remove two nuts, five retainers, four pads and stabilizer bolts when fixing bolts
(2) Take the same steps on other side as above.
3. Remove the front stabilizer bar
Remove four bolts and #1 front stabilizer bar bracket.
4. Mount the front stabilizer bar
Mount the stabilizer bar, two bushings, bracket and four bolts.
Torque: 37N.m
Notice:
Make the groove toward the vehicle rear
Tip:
Keep the bushing outside the paint line
5. Mount the front stabilizer bolts
(1) Mount the front stabilizer bolts, four pads and five retainers
Torque: 18N.m
(2) Take the same operations on other side as above process
6. Mount the front wheel
Torque: 103N.m4-53Installation markFront Suspension System-Front Stabilizer Bar and Link Rod Assembly

Component ViewUpper washer
Left rear
helical spring
Lower washer Rear shock absorber assembly Right rear helical spring
Left rear helical spring
Lower washer829.09849Chapter 6 Rear Suspension SystemSection 1 Rear Suspension SystemLoad-sensing valve
bracketRear supension crossmemberRear Suspension System-Rear Suspension System4-54specified torqueN.
m :With ABS
Side slip control sensor wire
Washer
Clip Brake hose
Brake hoseNon-reusable parts

I. Rear suspension structure description This model uses strut independent rear suspension with stabilizer bar.
Rear suspension consists of the parallel front and rear double transverse arms, trailing rod, rear stabilizer bar
and rear strut assembly. The shock absorber and cone coil spring are arranged eccentrically.
See the table below for the major technical parameters of the rear suspensionII. Symptom Table Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely
cause of the problem. Check each part in order. If necessary, replace these parts.Suspected Area
1. Tires (Worn or improperly inflated)
2. Wheel alignment (Incorrect)
3. Hub bearing (Worn or damaged)
4. Suspension parts (Worn or damaged)
1. Vehicle (Overloaded)
2. Spring (Stiffness small)
3. Shock absorber (Worn)
1. Tire (Worn or improperly inflated)
2. Wheel (not within specification)
3. Shock absorber (Worn)
1. Tire (Worn or improperly inflated)
2. Wheel alignment (Incorrect)
3. Shock absorber (Worn)
4. Wheel (not within specification)
1. Tire (Worn or improperly inflated)
2. Wheel alignment (Incorrect)
3. Shock absorber (Worn)
4. Suspension parts (Worn or damaged)Symptom
Off track
Body descent
Sways
Rear wheel shimmy
Abnormal tire wearRear Suspension System-Rear Suspension System4-55Item
Shock absorber operating cylinder diameter /mm
Shock absorber piston rod diameter/mm
Shock absorber stroke /mm
Camber
Toe in/mm
Remark: Wheel alignment parameter is at free loadParameter
38
12.4
250
-0°56' ± 45'
3 ± 3

Check1. Check the tire
2. Measure the vehicle height
Notice:
Adjust the vehicle height to specified value before check the
wheel alignment
3. Check the rear toe-inSection 2 Rear Wheel AlignmentRear Suspension System-Rear Wheel Alignment4-56A+B: 0°19' ± 19' (0.31 ± 0.31°)
C+D: 3.0 ± 3.0mmToe in
( assembly ) Check and replace the related suspension parts if the toe in out of spec.
4. Check the camber
(1) Mount the camber-caster-kingpin measuring device, place the vehicle on the wheel position device
(2) Check camber
Check the damage and performance decline of suspension parts and replace if necessary, if measurement out
of spec.-0°56' ± 45' (-0.93° ± 0.75°)
45' (0.75°) or smallerCamber
Left-right deviationFront

Section 3 LH/RH Rear Suspension Coil SpringReplacement1. Remove rear wheel
2. Remove the wire of the wheel speed sensor(with ABS)
(1) Remove the connector of wheel speed sensor.
(2) Remove bolts and wheel speed sensor from rear axle
frame.
Notes:
Remove the right sensor wire by using same process as left.
3. Remove the load-sensing valve bracket (without ABS)
Remove two nuts and load-sensing valve bracket from the axle
bracket
4. Remove the proportioning valve and rear right brake tube
(1) Remove the proportioning valve and rear right brake tube by
the special tool
(2) Remove the clips
Notes: Don't reuse the clips
5. Remove the proportioning valve and rear left brake tube
Notes: use the same operations of the proportioning valve and
rear right brake tube to remove #3 rear brake tube.
6. Remove right parking brake cable assembly
Remove nuts and right parking brake cable assembly
assembly from rear axle frame
7. Remove left parking brake cable assembly
8. Loose the rear axle assembly
Loose two 2 boltsRear Suspension System-LH/RH Rear Suspension Coil Spring4-57

9. Remove the left rear shock absorber assembly
(1) Lift the rear axle at left sustainer by lifting jack
(2) Remove nuts, washers and left rear shock absorber assembly
10. Remove right rear shock absorber assembly
Notes: Remove right rear shock absorber assembly by using same
operations as left.
11. Remove left rear helical spring
Slowly lower lifting jack, remove helical spring and upper pads
and lower pads
12. Mount the left rear helical spring
(1) Mount the upper pad, let gap right on the helical spring.
(2) Mount lower pad, let and load the left helical sprig into the rear
axle.
13. Temporarily tighten the left rear shock absorber assembly
(1) Mount the left rear shock absorber onto rear axle frame when
lift jack.
(2) Temporarily tighten nut and washer.
14. Temporarily tighten the right rear shock absorber assembly.
Notes: Mount the right assembly by using same operations as left.
15. Mount right parking brake cable assembly
Mount right parking brake cable assembly by nuts
Torque: 5.4 N.m
16. Mount left parking brake cable assembly.
Tips: Mount the right assembly by using same operations as left.
17. Mount the proportioning valve and rear right brake tube
(1) Connect the brake hose with brake tube by special tool.
Torque: 1 5 N.m
(2) Mount clipsRear Suspension System-LH/RH Rear Suspension Coil Spring4-58

Rear Suspension System-LH/RH Rear Suspension Coil Spring4-5918. Mount rear right brake tube
Tips:
Mount the right assembly by using same operations as left.
19. Mount sideslip control sensor wire (with ABS)
(1) Tighten sideslip control sensor wire by bolts
Torque: 8.0 N.m
(2) Mount sideslip control sensor wire
Attention: Mount the right wire by using same operations as left.
20. Mount load-sensing valve bracket (without ABS)
Mount load-sensing valve bracket by two buts
21. Sufficiently tighten the rear axle frame assembly
(1) Stabilize the shock absorber assembly
Use the lifting jack and add 90Kg force on rear luggage
carrier if bolts can not be tightened at this point.
(2) Sufficiently tighten bolts
Torque: 82 N.m
22. Sufficiently tighten the left rear shock absorber assembly
Sufficiently tighten nuts
Torque: 49 N.m
23. Sufficiently tighten the right rear shock absorber assembly
Tips: Mount the right rear shock absorber by using same opera-
tions as left.
24. Release the air in the brake hose
25. Mount the rear wheel
Torque: 103 N.m
26. Check rear the wheel alignment
27. Check the wheel speed sensor signal of ABS( with ABS)