2008 GEELY MK Workshop Manual

Interior & Exterior Trim and Accessory -Front Seat Belt6-8VI. Attentions:
1. Before mounting, you must check if the product is damaged, cracked or rusted.
2. Place the retractor on the vertical position before pulling out the strap. Check if the strap can be easily pulled
out and rotated and the retractor can be locked.
3. When installing a pretensioning seat belt, check if the emitter head pin deflects and is rusted, etc. The emitter
in the pre-tensioning seat belt can work for 15 years.
4. Check if the buckle lock and connection piece comply with the connection of the car. And check if the buckle
can be opened easily.
5. When fitting the bolts, check if the threads on the nut of coating are clear. Those with welding slag must be
cleaned before fitting the bolts.
6. After pulling out the strap of retractor, no barrier (such as wiring harness, etc.) around the strap is allowed. If
there is, it is necessary to get rid of the barrier to ensure the force of retractor and that the strap is not scratched.
VII. How to handle with scraped seat belt
Tips:
Scrap seat belt provided with pre-tensioner, you have to trigger the pre-tensioner taking the following steps.
1. Check if the storage battery is above 12 V on its positive and negative poles;
2. Check the energizing tool;
Warning:
When energizing the pre-tensioner of seat belt, be sure to use dedicated energizing tool for the pre-tensioner
of seat belt.
3. Connect the special tool with the storage battery and also connect
the red clip on the special tool with the positive terminal of the battery
and connect the black clip with the negative terminal of the battery;
4. If the front seat belt is on the car body and is not taken off,
disconnect the joint of the pre-tensioner of seat belt;
5. Connect the yellow joint of the special tool with the joint of the
pre-tensioner of seat belt;
6. At 10 meter away from seat belt, use a special tool to trigger theAbove 10 meterpre-tensioner of seat belt.
Warning:
a. Ensure that there be no people within 10 meters from the seat
belt;
b. If the seat belt has already been taken down from the car, it is
necessary to cover it using the car wheel with tire to avoid injury.
c. When triggering, explosion will emit loud sound. So it shall be
done outdoors without disturbing local community.
d. When you hold the triggered seat belt, be sure to wear gloves
and goggles.
e. After you have finished the operation, you must wash your hands.
f. Do not pour water, etc. to the energized seat belt pre-tensioner.
7. Place the already triggered seat belt into the ethylene bag and tighten it as you do with other articles.
Warning:
a. Do not dispose untriggered seat belt at will.
b. When the pre-tensioner of seat belt is triggered, the seat belt assembly would be very hot. Therefore, you
cannot touch it until at least 30 minutes after it is triggered.

Chapter 4 Rear Seat BeltI.Component ViewInterior & Exterior Trim and Accessory -Rear Seat Belt6-940¡«60N.
m
RL/LH safety belt
assy.
Rear left C-pillar
upper trim Rear left C-pillar
lower trim
Rear left buckle assy.
Rear left backrest assembly Rear right buckle &
waistband Assy.
Rear cushion assy.Rear right C-pillar
lower trim Rear right C-pillar
upper trimRR/RH safety belt assy.
Rear shelf trim
High mounted
stop light
assemblyRear right backrest
assembly

Interior & Exterior Trim and Accessory -Rear Seat Belt6-10II. Rear seat belt removal1. Remove the rear cushion assembly;
2. Remove the rear backrest assembly;
3. Remove left (right) side quarter upper trim;
4. Remove the high mounted stop light;
5. Remove the rear shelf trim;
6. Remove the rear seat belt assembly;
a. Remove bolts under the quarter lower trim connecting the left and right rear side;
b. Remove bolts for the retractor and take down the rear seat belt assembly;
7. Remove bolts on the floor and disassemble the right rear seat belt buckle assembly and the waistband assembly;
8. Remove bolts on the floor and take down the left and rear buckle assembly.III. Installing rear seat belt1. Install the left and rear buckle assembly;
As per the drawing, bolt the left and rear buckle assembly. on the
floor. Torque: 40~60N.m
2. Install the right rear seat belt buckle and the waistband assembly;
Tips: same as way of the left.
3. Install the rear seat belt assembly;
Attention: Do not break down the retractor.
a.Inspection contents before outer seat belt instalation:When ELR
lock,check the gradient of ELR. Check and make sure the seat belt
can not be locked from any aspect within 15°.When you move the
belt ring device beyond 45° slowly,the seat belt should be locked.
b. Install the rear seat belt assembly using bolts (part of
retractor) ;
Torque: 40~60N.m
c. Install the rear seat belt assembly using bolts(part of anchor).
Torque: 40~60N.m
4. Inspect the properties of seat belt assembly;
5. Install the rear seat and trim.Floor projectionFrontFront markLockUnlockIV. Precaution for Usage and Disposal of Used Safty Belt The details are the same as front safty belt.

Chapter 5 Dashboard, Middle Console and Instrument PanelI.Component View
II.Component ViewInstrument panel upper housing assy
Upper housing
CD player housingInstrument cluster assyInterior & Exterior Trim and Accessory -Dashboard, Middle Console and Instrument Panel6-11

III. Removal and installation of instrument panel1. Disconnect the negative terminal of storage battery
2. Remove the instrument panel trim panel sub-assembly
a. Loosen 7 clips;
b. Disconnect the connector and unfasten the trim panel.
3. Remove the instrument cluster trim panel sub-assembly
a. Unfix the clamp;
b. Loosen 10 clips and unfasten the trim panel.Steering column upper cover
Steering column lower cover
Auxiliary fasia
console bodyCupholder Instrument cluster trim panel Glove compartment assy Instrument panel
lower housing assyInterior & Exterior Trim and Accessory -Dashboard, Middle Console and Instrument Panel6-12Left Combination switchRight
Combination
switch
7 clips
10 Clips

Interior & Exterior Trim and Accessory -Dashboard, Middle Console and Instrument Panel6-134. Remove the instrument cluster assembly
a. Unfasten 4 screws;
b. Disconnect the connector and unfasten the instrument cluster
assembly.
5. Remove the glove compartment assembly
a. Detach the glove compartment assembly by pressing the top
releaser;
b. Pull the glove compartment upward and then take it out.
6. Remove the right front pillar trim panel
Unfix 2 clamps by use of a screwdriver and then unfasten the right
front pillar trim panel.
Tips:
Protect the trim panel from damage by wrapping the sharp end of
screwdriver up with adhesive tape before operation.
7. Remove the left front pillar trim panel
8. Disconnect the right airbag connector
9. Remove the instrument panel sub-assembly
a. Unfix 6 screws , and 2 bolts ;
b. Unfix the screw
c. Loosen 8 clips;
d. Disconnect the connector;2 clips
Clip
8 clips
Clasp