2008 GEELY MK Workshop Manual

ON(10-14V)
OFF(OV)Wiper and Washer System -Wiper and Washer System Inspection5-222. Wiper, washer switch assembly
(1) Channel check
Check whether terminals on connector are on.
Standard:
Front wiper switch
Switch motion Testing terminal Specified state
MIST8-10 ON
OFF 3-10 ON
INT 8-6 3-10 ON
LO 8-10 ON
HI 8-11 ON
Note: No. 2. and No. 4 terminals are always ON.
Front washer switch
Switch motion Testing terminal Specified state
OFF OFF
ON 8-7 ON
If in OFF state, replace switch
(2) Check work (washer switch)
a. Turn washer switch to OFF position.
b. Connect positive pole (+) of storage battery with No. 8
terminal of connector,connect negative pole (-) with No.
2 terminal of wiper connector.Turn washer switch to ON
and OFF,measure the voltage between No. 8 terminal and
wiper motor connector No. 2 terminal.
Standard: see the figure in the left
If it doest not meet stipulation, replace the switch.
3. Wiper motor assembly
(1) Low speed gear inspection
Connect positive pole (+) of storage battery and No. 3
terminal of connector, connect negative pole (-) and No.
2 No. 2 terminal (E) of connector, check motor speed at
low speed gear.
If it does not meet stipulation, replace the motor.

Section 2 Replacement and AdjustmentI. Replace wiper motor assembly1. Remove wiper motor
(1) Remove wiper arm doctor blade assembly
(2) Remove ventilation cover board
(3) Disconnect socket connector
(4) Remove wiper motor connecting rod assemblyNut capNutWiper MotorWiper motor connecting rodWiper and Washer System -Replacement and Adjustment5-23 (2) High gear inspection
Connect positive pole (+) of storage battery with No. 4 terminal of connector, connect negative pole
(-) with No. 2 terminal (E) of connector, check motor speed at high speed gear.
If it does not meet stipulation, replace the motor.
(3) Automatic reset inspection
a. Connect positive pole (+) of storage battery with No. 3 terminal of connector, connect negative pole (-)
with No. 2 terminal (E) of connector. Rotate motor at low speed gear, disconnect No. 3 terminal (+) to
stop motor at any position.
b. Connect No. 5 terminal and No. 3 terminal, connect positive pole (+) of storage battery with No. 1
terminal, restart the motor at low speed gear.
c. Check whether automatic reset works normally.
If it does not meet stipulation, replace the motor.

Fixed Bolt (5) Remove 2 fixed bolts on wiper connecting rod
(6) Use special tool to uncouple motor crank arm shaft and wiper connecting rod
2. Replace with new wiper motor
(1) Use special tool to press motor crank arm shaft and wiper connecting rod into right position
(2) Fasten 4 bolts according to specified torque
(3) Connect socket connector
(4) Start wiper, spray cleaning fluid onto glass, check wiping state, whether original position of wiper arm is
normal, Otherwise remove wiper arm doctor blade assembly and make appropriate adjustment
Notes: crank arm shaft head of newly replaced wiper motor must always be filled with lubricating oilII. Wiper blades replacement1. Remove doctor blade of No. 1 and 2 wiper arm blade assembly
Remove doctor blade from No. 1 and 2 wiper arm blade assembly respectivelyLoosenWiper and Washer System -Replacement and Adjustment5-242. Replace new blade
Replace new blade No. 1 and 2 wiper arm blade assembly respectively

III. Wiper switch assemblyReplacement
1. Detach steering wheel assembly
(1) Disconnect the main power source of the vehicle.
(2) Remove the passenger SRS module assembly, and cautiously put it in a safe place.
(3) Loosen steering wheel lock-bolts and remove the assembly.
2. Remove wiper switch (1) Disconnect the connector.
(2) Remove the 2 tapping screws that are for mounting the wiper switch, take out the wiper switch from the
bracket of the combination switch.IV. Washer nozzleAdjustment
1. Inspect washer nozzle
(1) Start the engine, check if the position where the washer fluid from the nozzle sprays the windshield is in
the upper center wiped by the blades.
(2) Change the height (left/right) of the nozzle hole to adjust the point where washer fluid sprays the windshield.Wiper and Washer System -Replacement and Adjustment5-25

Chapter 4 Light SystemSection 1 Light System IntroductionI. Composition Light system comprises external illumination and signal system and internal illumination system.
The function of the external illumination and signal system is to illuminate the road ahead and send signals
to other vehicles.
The internal illumination system provides internal illumination for driver and passengers.II. Precaution for service1. Precaution when repairing electrical equipments
Disconnect the battery ground cable.
2. Precaution when replacing a headlamp bulb
(1) Before replacing a halogen bulb, turn the headlamp OFF to make it cool.
(2) When installing a new halogen bulb, do not touch the glass part of the bulb with bare hands.
(3) If there is oil stain on the surface of halogen bulb (headlamp and front fog lamp) when the lamps are
turned ON, its service life will be shortened.
(4) Halogen bulbs (headlamp and front fog lamp) have pressurized gas inside and require special handling.
They can explode if dropped to ground. The glass fragments will splash up.
(5) When replacing, make sure to use the bulbs with the same power, same model.
(6) After the bulb is installed, make the lamp holder tight.III. Bulb specificationsRemark: All bulbs are made by Philips Corp..Light System-
Light System Introduction5-26Name Specifications
Headlamp (High beam and Low beam) H1 12V 55W
Turn signal lamp PY21W 12V 21W
Position lamp W5W 12V 5W
Front fog lamp H3 12V 55W
Rear combination lamp (Turn signal lamp) PY21W 12V 21W
Rear combination lamp (Brake / Position lamp) P21/5W 12V 21/5W
Rear combination lamp (Rear fog lamp) P21W 12V 21W
Rear combination lamp (Back-up lamp) P21W 12V 21W
Interior lamp (dome lamp) R5W 12V 5W
Rear row reading lamp C5W 12V 5W
Side turn signal lamp W5W 12V 5W
High mounted stop lamp (incl. rear trunk lamp) W5W 12V 5W
License plate lamp W5W 12V 5W
Door courtesy lamp W5W 12V 5W

IV. Location of light systemRear reading light
High-mount stoplight
Rear combination light
Rear license light
Front reading light ( power sunroof )
Side turn light
Front foglight Front combination lightRear Radar
SensorLight System -Light System Introduction5-27

Symptom
Front fog lamp dose not light up with light control
switch HEADLAMP (Head lamp is normal).
Only one side front fog lamp dose not lightSuspected Area
1. Fog lamp fuse
2. Front fog lamp relay
3. Light switch assembly
4. Harness
1. Bulb
2. HarnessSection 2 Light System Malfunction InspectionSuspected Area
1. Bulb
2. LH or RH headlamp fuse
3. Harness
1. Lamp switch assembly
2. Harness
1. Bulb
2. LH or RH headlamp fuse
3. Harness
1. Lamp switch assembly
2. Harness
1. Lamp switch assembly
2. Harness
1. Bulb
2. Harness
1. Bulb
2. Harness
1. Fuse
2. Light control switch
3. Harness
1. Beam control switch
2. Harness2. Front fog lamp systemSymptom
"Low beam" dose not light (One side)
"Low beam" dose not light (All)
"High beam" dose not light (One side)
"High beam" dose not light (All)
Light dose not flash (Dimmer)
Headlamp is dim
Only one side tail lamp lights
Tail lamps on both sides do not light (Headlamp
is normal)
Tail lamps on both sides do not light (Headlamp
is abnormal)Light System -Light System Malfunction Inspection5-28I. Light system problem symptoms table: Description:
The table below can help you find the causes of malfunction. These figures show the most possible
malfunctions in order of priority. Inspect each part in the order given. If necessary, repair or replace these parts.
1. Headlamp and tail lamp

Symptom
Rear fog lamp dose not light up with light control
switch on FRONT FOG LAMP (Small lamp is
normal).
Rear fog lamp dose not light up with light control
switch on FRONT FOG LAMP (Small lamp is
abnormal).
Only one side rear fog lamp dose not lightSuspected Area
1. Bulb
2. Light switch assembly
3. Harness
1. Bulb
2. Tail lamp fuse
3. Harness
1. Bulb
2. Harness 3. Rear fog lamp system
Symptom
"Hazard" and "Turn" does not work
Hazard warning lamp does not work (Turn is
normal)
Hazard warning lamp is abnormal (Hazard is
abnormal)
Turn signal dose not light up in one direction
Only one bulb dose not light upSuspected Area
1. HAZARD Fuse
2. Central controller
3. Harness
1. Hazard warning switch
2. Harness
1. Turn signal switch
2. Harness
1. Turn signal switch
2. Harness
1. Bulb
2. Harness
Symptom
Brake lamps on both sides do not light up
Brake lamp remains always ON
Brake lamp dose not light (One side)
High mounted Brake lamp dose not light up
(Stop lamp is normal)4. Turn signal and hazard warning system
5. Brake lamp system
Suspected Area
1. Brake lamp fuse
2. Brake lamp switch
3. Harness
1. Brake lamp switch
2. Harness
1. Bulb
2. Harness
1. Bulb
2. HarnessLight System -Light System Malfunction Inspection5-29