2008 GEELY MK Wedge belt

Table of ContentsV Section 1 SRS General Information ............................................................................... 5-54
Chapter 7 Air Conditioning System................................................................................... 5-72
Section 1 General Information ........................................................................................ 5-72
Section 2 Refrigerant ...................................................................................................... 5-77
Section 3 A/C Operating Mechanism ............................................................................. 5-83
Section 4 Heater, Ventilation and Air Conditioning ........................................................ 5-86
Section 5 Layont of Air Conditioning Hose ..................................................................... 5-92
Section 6 Multi-wedge belt (Connecting Compressor and Crankshaft Pulley) .............. 5-93
Section 7 Compressor Assembly .................................................................................... 5-94
Section 8 Condenser Fan and Condenser Assembly .................................................... 5-96
Chapter 8 MK-60 ABS System........................................................................................... 5-99
Section 1 ABS Diagnosis ................................................................................................ 5-99
Section 2 ABS System Check ...................................................................................... 5-103
Section 3 Removal and Installation .............................................................................. 5-138
Section 2 Power Door Lock Control System ................................................................5-142Part 6 Interior & Exterior Trim and AccessoryChapter 1 Front Seat Assembly......................................................................................... 6-1
Chapter 2 Rear Row Seat Assembly................................................................................. 6-3
Chapter 3 Front Seat Belt................................................................................................... 6-5
Chapter 4 Rear Seat Belt.................................................................................................... 6-9
Chapter 5 Dashboard, Middle Console and Instrument Panel....................................... 6-11
Chapter 6 Windshield......................................................................................................... 6-16
Chapter 7 Rear Window Glass (with Defrosting Heater Wire)........................................ 6-20
Chapter 8 Side Inner Panel Trim........................................................................................ 6-22
Chapter 9 Roof Trim............................................................................................................ 6-25
Chapter 10 Front Door Interior Trim.................................................................................. 6-27
Chapter 11 Rear Door Interior Trim................................................................................... 6-30
Chapter 12 Front Bumper................................................................................................... 6-33
Chapter 13 Rear Bumper.................................................................................................... 6-35

2-14
V. Table 1 List of parts to be replaced regularlyThe intervals in the part list are for cars driven under normal condition. If the car is driven in special circumstances,
the replacement can be advanced from the schedule above.SystemParts need to be replaced regularly
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22Brake master cylinder cup valve and dust coverBrake master cylinder cup
Brake hose
Brake caliper valve
Brake booster rubber
Brake booster vacuum hose
Brake fluid
MT Transmission oil
AT Transmission oil
Steering fluid
Air Cleaner
Air c leaner f ilter
Lubricant
Oil filter
Fuel filter
Coolant
All hoses
Canister
Timing beltWedge belt (including the power steering pump,
air conditioner compressor and generator belts)PCV system
Spark plugEvery 2 years (or as required)
Every 2 years (or as required)
Every 2 years (or as required)
Every 4 years (or as required)
Every 2 years (or as required)
Every 4 years (or as required)
Every 2 years,or 40000km (or as required)
Every 2 years,or 40000km (or as required)
Every 2 years,or 40000km (or as required)
Every 2 years,or 40000km (or as required)
To be cleaned every 10,000km and changed
every 30,000km (or as required)
First 2500km or 2 months. Every 7500km or
6 months afterward (or as required)
First 2500km or 2 months. Every 7500km or
6 months afterward (or as required)
Every 5000km (or as required)
Every 40000km (or as required)
Every year (or as required)
Every 2 years (or as required)
Every 60000km (or as required)
Every 120000km (or as required)
Every 50000km (or as required)
Every 20000km or 12 months (or as required)
Every 20000km (or as required)Intervals
DrivelineSteering SystemBraking
SystemEngineA/C System
(API) SG or above(Table 1)Usage and Maintenance of MK Series - Maintenance Category and Content of MK Sedan

Section 6 Multi-wedge belt (Connecting Compressor and
Crankshaft Pulley)Replacement1. Remove multi-wedge belt
(1) Loosen nut A.
(2) Loosen bolt B, remove multi-wedge belt (A/C compressor to
crankshaft pulley)
2. Install multi-wedge belt
as shown in the illustration, temporarily install the multi-wedge
belt.
3. Adjust multi-wedge belt
(1) Tighten nut A
Torque: 25 N.m
(2) Adjust the belt tension by turning bolt B.
Belt Distortion:
New belt: 6.5 - 7.0mm
Old belt: 8.0- 9.0mm
Tip:

New belt means the belt used on the engine for less than 5
minutes.

Old belt means the belt used on the engine for more than 5
minutes.

Install the drive belt,check whether the belt fit the belt slot.

Use hand to confirm that the belt does not slide in the belt slot.
4. Tighten multi-wedge belt
Tighten bolt A
Torque: 39 N.m5-93nut Abolt B
nut Ablot B
Measuring
pointCorrectWrongAir Conditioning System -
Multi-wedge belt (Connecting Compressor and Crankshaft Pulley)

Section 7 Compressor AssemblyComponent ViewReplacement1. System drains coolant (refer to Coolant for details)
2. Remove multi-wedge belt (refer to Multi-wedge Belt (A/C Compressor to Crankshaft Pulley for details)).Multi-Wedge Belt 4PK820Tensioner Assembly
Compressor Support
Hexagonal Bolt Spring and
Plate Washer Set (3 Pcs)Hexagonal Bolt
Spring and Plate
Washer Set
Compressor
Assembly
Hexagonal Bolt M8 x105Air Conditioning System -Compressor Assembly5-943. Disconnect the suction vent
(1) Remove the bolt, disconnect the suction vent.
(2) Remove the O-ring from the suction vent.
4. Disconnect the exhaust vent
(1) Remove the bolt, disconnect the exhaust vent.
(2) Remove the O-ring from the exhaust vent.
Notice:

Use vinyl tape seal all the interfaces of the disconnected
parts to avoid entry of water and foreign objects.

O ring is a non-reusable part.Suction port Discharge
port