Chapter 17 Moonroof Assembly (Optional)Component ViewII. Inspection of sunroof Troubleshooting formSunshade sub-assy Sunroof motorBracket sub-assy.Sunroof frameSunroof glass bracketSunroof glass sealSunroof glassInterior & Exterior Trim and Accessory -Moonroof Assembly (Optional)6-40Possible causes
1. Power relay
2. Instrument fuse
3. Sunroof switch
4. Sunroof lock switch
5. Sunroof motor
6. Sunroof guide rail
7. Wire harness
1. Sunroof lock switch
2. Sunroof motor
3. Sunroof guide rail
4. Wire harnessSymptom
Sliding sunroof system doesn't work.
Sling sunroof system gets stuck (e.g.
foreign matter like gravel caught in motor)
Interior & Exterior Trim and Accessory -Moonroof Assembly (Optional)6-41III. Removal and installation of sliding sunroof1. Remove the roof panel trim
(For more information, see "removal and installation of roof panel trim".)
2. Remove the ceiling lamp
(For more information, see "removal and installation of roof panel trim".)
3. Remove the sunroof glass sub-assembly
a. Unfix the screw by use of a box spanner;
b. Pull the glass upward and then take it out.
4. Remove the sunroof motor
Caution
Make sure the sunroof is completely closed before removing the sunroof motor.
a. Disconnect the connector;
b. Unfix the bolt and then remove the sunroof motor.
5. Remove the sunroof bracket sub-assembly
a. Detach water pipe;
b. Unfasten the retaining bolts around the sunroof bracket sub-assembly;
c. Take out the sunroof bracket sub-assembly.
6. Remove the sunshade sub-assembly
Slide the sunshade backward and then take it out.
7. Remove the sunroof drive cable and the sunroof guide rail;
8. Install in reverse order of removal.
Caution
Check if the sunroof is waterproof after installation.
If a water leak is detected, readjust the sunroof.
For more information on the electrical part of sunroof, see the chapter on electrical part of this manual.
Appendix: Body Key Dimensions1. Engine CompartmentAppendix-Body Key Dimensions7-38
(mm)
Item Description
Diameter of Hole
XY Z
A,a
Front fender installetion hole(Front)
7(M6 nut) -336.18 +/-652.5 580.69
B,b
Front absorber spring support hole(Inside)
10 1.09 +/-519.51 641.4
C,c
Front fender installetion hole(Rear)
7(M6 nut) 62.3 +/-661.71 665.72
D Cowl panel drip charnel fixing hole 7(M6 nut) 66.13 -1.2 648.7
E,e Collision sensor installation hole 9(M8 nut) -445.74 +/-436.17 273.26
F Braking pipe instaltion hole 7(M6 nut) -49 -418.74 309.12
f
ABS actuator installatim hole(front)
9(M8 nut) -48.64 417.53 291
G,g
Radiator upper crossmermber installation hole(front)
7(M6 nut) -589.94 +/-397 452.84
H,h
Radiator side insulation gasket installation hole
10x8-621.82 +/-403.33 94.99
I Hood lock bracket installation hole 7(M6 nut) -662.61 0 36.34
J,j
FR bumper horizontal installation hole
9(M8 nut) -651.68 -487.41 275.57
K,k
Windscreen fastener installation hole
11.5x8.7-849.35 +/-357.86 111.07
L,l
Radiator uppor crossmenber installation hole
7(M6 nut) -553.26 +/-392.02 502.18
M,m Hood hinge hole(Rear) 9(M8 nut) 149.64 +/-668.27 678.44
N,n Front fender support hole 10 -368.55 +/-704.84 379.94
O,o
Joint between side outerpanel and roof panel
£ 202.21 +/-636.33 736.57
P,p
Joint between side outer panel and dash panel
- 851.59 +/-508.37 1092.37
A-D 771±2.5
4
a-D 771±2.5
B-c 1183±2.5
4
b-C 1183±2.5
B-D 522±2.5
4
b-D 552±2.5
C-M 89±2.5
c-m 89±2.5
D-E 771±2.5
4
D-e 777±2.5
D-L 746±2.5
4
D-l 746±2.5
N-O 1410±2.5
A-c 1376±2.5
4
a-C 1376±2.5
I-j 547±2.5
4
I-J 547±2.5
I-H 410±2.5
4
I-h 410±2.5
O-p 1360±2.5
4
o-P 1360±2.5
A-o 1408±2.5
4
a-O 1408±2.5
I-g 580±2.5
4
i-G 580±2.5
F-b 997±2.5
f-B 1088±2.5
L-c 1231±2.5
4
l-C 1231±2.5
Measuring
point
Value
ToleranceMeasuring
point
Value
ToleranceMeasuring
point
Value
Tolerance
Measuring
point
Value
Tolerance
