Secure t he 3 eart h point s and s ecure t he harness cl ips t o t he vehi cl e
body.
T orque: 10 Nm 8.
Secure t he batt ery l ead to the bat tery terminal clamp.
T orque: 25 Nm 9.
Inst all t he fus e box cover.
10.
Inst all t he harness cover to the s us pens ion turret.
11.
Feed harness under t he air cleaner duct and s ecure the duct t o the
grommet.
12.
Secure headl amp and bumper harness cl ips .
13.
Connect t he height sens or elect rical connect or and s ecure t he
harnes s wit h t he cli ps .
14.
Inst all headl amp mount ing plat e.
T orque: 10 Nm 15.
Connect t he s ide repeat er el ect ri cal connector.
16.
Connect t he heat ed was her jet electrical connect ion and s ecure t he
harnes s t o the vehicl e body.
17.
Connect t he ABS s ens or and s ecure t he harness to t he vehicle body.
18.
Secure t he was her pipe to the harnes s and s ecure t he harness to the
body.
19.
Connect t he cras h s ens or electrical connect ors .
20.
Connect t he the bonnet lock electrical connect or
21.
Secure t he harness to the body and t hen secure the bonnet releas e
cabl e t o t he harness .
22.
Secure t he was her pipe to the was her bot tl e.
23.
Inst all t he washer bott le and connect t he elect rical connecti ons .
T orque: 10 Nm 24.
Secure t he 3 ground cables t o t he vehi cl e body.
T orque: 10 Nm 25.
Secure t he harness to the vehicle body.
26.
Connect t he cool ant l evel s ensor electrical connect or.
27.
3
-Remote hands et
4 -Start control modul e
5 -Rear pas senger s eat s
6 -Auxi liary Junct ion Box (AJB)
7 -Dri ver's door lat ch and ajar s wit ch
8 -Dri ver's s eat manual operat ed lumbar s upport
9 -Power operat ed lumbar s upport air cel ls
10 -Dri ver's s eat power operat ed lumbar s upport motor
11 -Dri ver's power operated s eat s quab recline motor
12 -Power operat ed lumbar s upport swit ch
13 -Dri ver's power operated s eat height motor
14 -Dri ver's power operated non-memory s eat s wit ch pack
15 -Dri ver's power operated memory s eat s wit ch pack
16 -Dri ver's power s eat modul e (memory)
17 -Dri ver's s eat heat ing modul e
18 -Dri ver's s eat cus hion/squab heati ng element
19 -Pas s enger power operated s eat s quab recl ine motor
20 -Dri ver's and pas senger power operat ed s eat s l ide mot or
21 -Pas s enger s eat heat ing modul e
22 -Pas s enger s eat occupancy clas s ifi cat ion sens or
23 -Pas s enger s eat cus hion/s quab heati ng element
24 -Pas s enger power operated s eat non-memory s wit ch pack
25 -Pas s enger s eat occupancy detecti on s ens or
26 -Dri ver's s eat pos i ti on s ens or
27 -Cent ral Junct ion Box (CJB)
OVERVIEW
All vehicles , except thos e manufactured to Nort h American Specificati on (NAS), are i ns tall ed wit h manuall y operated front
s eat s as s t andard. Opt ions available include electricall y power operat ed front s eat s wi thout memory functi on, and an
electricall y power operat ed dri ver's s eat wit h memory funct ionalit y. The front s eats may als o be provi ded wit h arm rest s t o
improve dri ver and front pass enger comfort .
NAS vehicles are ins tal led wi th power operat ed front seat s as s tandard. The front se at s feat ure arm res ts t o i mprove driver
and front pas s enger comfort. A dri ver's power operated s eat wit h memory funct ionalit y i s provided as an opt ion for NAS
vehi cl es.
Dependi ng on vehi cl e s peci fi cat ion and t ri m l evel , vehi cl es may als o feature front h eat ed s eat s and a l umbar support
s ys t em. Lumbar s upport is provided as a manual or electrically operat ed s yst em, and i s onl y available for t he dri ver's s eat.
The rear s eat is manufact ured t o t he s ame s pecificati on for al l vehicles , and is pro vided wi th ISOFIX chi ld s afet y s eat
res t raint s .
All s eats i ncorporate adjust able head rest rai nt s . Depending on the vehicle specifica ti on the seat s are uphols t ered in eit her
all clot h, cl ot h/l eat her/PVC, l eather/PVC or all PVC finis h.
FRONT SEAT CONSTRUCTION
The front seat bas e is manufact ured from high s t rength st eel ext rus ions des igned to exceed current l egal s trengt h
requirements . The s eat bas e i s molded t o form an anti -s ubmari ne hollow that wi ll ret ain t he occupant in the s eat during a
front end col lis i on. The s eat backres t is manufact ured from high st rength s teel and features a wi re sus pens i on sys t em t o
provide i ncreased comfort . The backres t is at t ached at both si des of t he s eat bas e w it h a high st rengt h s teel bracket and
pivot.
The s eat bas e and backrest are i nl ayed wit h formed s ect ions of dual hardnes s , molded foam t o form the s eat s quab and
cus hion. The s eats are desi gned to provide s upport, comfort and an ergonomic pos it io n for t he driver and pass enger.
The dri ver and pas senger front seat s are provi ded wit h addit ional safet y feat ures . T he front driver's s eat is i nst all ed wit h a
s eat pos it ion s ens or; t he front pas s enger s eat is i ns t alled wit h an occupancy cl ass i ficati on s yst em s ens or (dependant on
vehi cl e s peci fi cat ion) and an occupancy det ect ion s ys tem. Bot h t he driver's and pas s enger seat s afet y feat ures provide
inputs to cont rol the deployment of the ai r bags and seat belt pre-t ens ioners .
For addit ional informat ion, refer t o: Air Bag and Safet y Belt Pretens ioner Supplement al Res traint Syst em (SRS) (501-20B
Suppl ement al Rest rai nt Sys tem, Des cri pti on and Operati on).
The front seat belt buckl es are mount ed i nt egrall y wi th t he s eats t o provi de increas ed anchorage and occupant res t raint .
For addit ional informat ion, refer t o: Safety Bel t Syst em (501-20A Safet y Belt Sys tem, Des cript ion and O perati on).
MANUALLY OPERATED FRONT SEATS
Item
Part Number Description
A -Driver's s eat
B -Front pas senger s eat
1 -Seat s quab recl ine wheel
2 -Seat height lever (dri ver's seat only)
3 -Seat s lide lever
The manually operat ed front s eat s provi de a 4-way adjust able pas s enger s eat wi th for ward-rearward, i ncl ine-recl ine
functi ons , and a 6-way adjus tabl e dri ver's s eat wit h forward-rearward, rai se-lower a nd incli ne-recli ne functi ons . Operat ion
of the seat adjus tment l evers wil l move t he seat i n t he corres pondi ng direct ion. For addit ional informati on on t he manual
s eat controls , refer to t he relevant s ecti on of the Owner's Handbook.
FRONT POWER OPERATED NON-MEMORY SEATS
Item
Part Number Description
A -Driver's power operat ed non-memory s eat
B -Front pas senger power operat ed non-memory s eat
The dri ver's non-memory s eat is 6-way adjus tabl e wit h forward-rearward, rai se-lower and incli ne-recli ne functi ons ; t he
pass enger non-memory s eat is 4-way adjus t abl e wit h forward-rearward, incli ne-recli ne functi ons . Height adjus t ment is not
required for t he pas senger seat .
Front Non-Memory Seat Switch Pack and Motors
6
-St art control modul e
PRINCIPLES OF OPERATION
Front Power Operated Non-Memory Seats
The dri ver's non-memory s eat wil l operate i n all i gni ti on power modes . The pas senger non-memory seat wi ll only operat e
when t he ignit ion i s i n power mode 6 (Ignit ion).
Power for front pas s enger s eat operat ion is s upplied from t he AJB via a pas s enger s e at power relay t o t he pas s enger s eat
cont rol s wit ch pack. Power for t he driver's s eat operat ion is s upplied di rectl y from the AJB t o t he dri ver's s eat cont rol
s wit ch pack. The front pas s enger and dri ver s eat power suppli es are controlled by th e CJB. The s eat s wi tch pack direct s the
volt age to t he relevant s eat adjus tment mot or when a s eat control swit ch is pres s ed. Two pins wi thin each of t he s eat
s wit ch packs cont rol t he s eat motors. Bot h pins are normal ly connect ed to ground.
The dri ver and pas senger s wit ch packs are al s o connected i n circui t wit h a bat tery-s aver t imer relay t hat i s located in, and
cont rol led by t he CJB. The bat tery-s aver t imer relay all ows operati on of the driver and pas s enger s eat cont rols for 10
mi nut es aft er the engine is s wit ched off, and the i gni ti on is then s elected t o an ap propriat e power mode. The 10 minute
t imer is res et if t he appropriat e i gni ti on power mode is retai ned and the driver's d oor i s opened or clos ed. The driver and
pass enger s eat operati on is inhibit ed i mmediat el y fol lowi ng cent ral locking of t he v ehi cl e.
Operat ing a seat mot or control swit ch appli es volt age to one of t he pins whi le t he o t her pi n remai ns connect ed t o ground.
Operat ing t he s eat motor cont rol s wit ch in the oppos it e direct ion reverses the power and ground connecti ons to the mot or,
all owing t he mot or pi ni on t o rot ate in t he oppos i te di recti on. In t he event t hat a m ot or sei zes or s t icks , an i nternal
t hermal cut -out s wit ch wil l trip to remove volt age from t he mot or.
Driver's Power Operated Memory Seat
The dri ver's memory s eat wil l operat e when t he i gni ti on is in power modes 4 (Acces so ry) and 6 (Ignit ion), and wi ll not
operate during power mode 9 (Engine crank).
Power for the driver's memory s eat operat ion i s s uppl ied di rectl y from t he AJB t o t h e power s eat module. The memory s eat
s wit ch pack i s connected t o t he power seat module that cont rol s t he operati on and me mory pos it ion of t he i ndi vi dual s eat
mot ors . The power s eat module i s connected on the medi um s peed CAN bus t o t he CJB an d the front LH and RH door
cont rol modules .
The power seat module is als o connect ed in ci rcuit wi th a batt ery-saver ti mer rel ay that is locat ed wi thin, and controlled by
t he CJB. The batt ery-saver ti mer rel ay allows operat ion of t he s eat cont rols for 10 mi nut es aft er the engine is s wi tched off,
and t he ignit ion i s t hen sel ect ed to an appropri at e power mode. The 10 minut e t imer i s res et if t he appropri at e i gni ti on
power mode is retai ned and the driver's door i s opened or clos ed. The driver's s eat operat ion is i nhi bit ed immedi ately
fol lowing cent ral locki ng of the vehicl e.
Reques t s for memory exterior mirror movements for a memory recal l are t rans mit ted on the medi um s peed CAN bus by t he
power seat module to t he front door control modul es. The front door cont rol modules direct ly control the memory s t ore and
recall pos it ions for t he memory ext eri or mirrors.
For addit ional informat ion, refer t o: Rear Vi ew Mi rrors (501-09 Rear View Mirrors , Des cript ion and Operat ion).
Power Seat Mod ule
The power seat module features driver s electable funct ions , and aut omat ic monit ori ng functi ons .
Driver Selectable Functions
Seat and ext erior mirror memory recall Immediat e s eat adjus t ment.
Seat and exterior mirror memory recall function
The memory recall functi on s ets t he driver's seat t o a s t ored pos it ion, and is acti v at ed when a swi tch pack memory
posi ti on butt on is pres sed. W hen memory recal l i s i ni ti ated, only 2 seat adjus tment mot ors wil l operat e at any one t ime to
li mit the overall current cons umpti on. To furt her minimize t he current l oad as the m otors energize, the i nit iati on of each of
t he 2 operati ng mot ors i s phas ed wi th a 10 mill is econd del ay. The cushi on s lide and backres t wil l move fi rs t , foll owed by
t he cus hion height .
As s oon as t he seat s wit ch pack memory pos it ion but ton is pres s ed, a mes sage i s t ran s mit ted by the power s eat modul e
on t he medium s peed CAN bus to the front door control modul es. The door cont rol modu les t hen act ivat e t he memory
recall pos it ions for t he exteri or mirrors. The i nst rument clus t er mess age cent er wil l di s pl ay memory recall mes s ages when
a memory recall i s acti vat ed.
The memory recall functi on operates wit h 2 s eparate modes; t he operat ion of each mod e is dependant on t he vehicle
s tat us when the seat memory posi ti on butt on is pres sed.
Memory recall operati ng modes:
One-t ouch mode Proport ional mode.
One-Touch Mode
W hen t he vehicle i s s tat ionary and a s wit ch pack memory pos it ion butt on i s pres sed, t he memory recall functi on wil l
operate in 'one-touch' mode. One t ouch mode all ows the seat and exterior mirrors t o immediatel y move t o t he request ed
s tored memory pos i ti on.
If a s eat adjus t ment or memory pos it ion but ton i s operat ed during memory recal l 'one -t ouch' mode, t he current memory
recall wi ll be cancell ed and t he seat (and ext eri or mirrors via t he medium s peed CAN bus) wi ll i mmediat el y s top movi ng.
The s eat will t hen commence movi ng in the di recti on that corresponds to the press ed s wi tch.
Memory recall is al s o immedi atel y cancelled if t he vehi cl e is driven from t he st ati o nary pos it ion before t he seat has
reached the reques t ed memory pos i ti on.
Proport ional Mode
If the vehicle is already in moti on when the swi tch pack memory posi ti on butt on is p ress ed, the memory recal l functi on wil l
operate in 'proport ional' mode. Proport ional mode recal ls the s eat (and ext erior mi r ror) pos it ion for the durat ion t hat the
memory s wit ch is held in the pres s ed s tat e. W hen t he memory pos i ti on but t on is relea s ed the memory recal l wil l
immediatel y s top, unles s the seat has already reached t he int ended memory pos it ion.
In order to reach t he int ended s t ored memory posi ti on whil e t he vehi cl e is moving, t he memory pos it ion but ton mus t not
be rel eased unt il all s eat, and exterior mi rror movement s are compl et e.
Immediate seat adjustment function
The immediate adjust ment functi on is act ivated when a s wit ch pack s eat posi ti on s wit ch (recl ine, s lide or height ) is
operated.
Pres s ing any of t he seat adjus t ment swi tches wil l init iat e t he corres pondi ng direct i on mot or to move t he seat i n t hat
direct ion, unti l t he s wit ch is releas ed. Onl y 2 s eat mot ors wi ll operate at any one ti me.
Automatic Monitoring Functions
The power seat module aut omati c monit ori ng functi ons are detai led as follows :
Stal l det ect ion mode Sleep mode
Batt ery moni tor mode.
Stall detection mode
A s eat mot or i s deemed t o have st all ed if t here i s no change i n t he input t hat i s re ceived from the corres ponding feedback
s ens or for 200 mill is econds , while that axis i s being driven.
If a s tall condit ion i s det ected by t he power seat module then t he dri ve to that axi s i s cancell ed for t he remai nder of t hat
memory operati on (memory recal l), or unt il t he s wit ch is re-s elected (immediate s eat adjus t ment).
For al l seat mot or manual movements during an immedi at e s eat adjus tment funct ion, wh en a mot or is driven and a s t al l
occurs the power s eat modul e records and s t ores t he s tal l pos it ion (s oft s t op) t hat the s t all occurred. If movement occurs
beyond t he s tored s oft s top st all pos it ion, then t he s tal l pos it ion i s eras ed from t he power s eat modul e memory. Thi s wil l
always all ow movement past a previousl y recorded s t all posi ti on once movement has be en regi st ered beyond that pos it ion
(i.e. by press ing the s wi tch for longer t han 2 s econds ).
If the mot or movement has s t opped due t o a motor s tal l (s eat obs t ructi on for example ), once t he obst ruct ion i s cl eared
t hen that axi s may be act ivated again to move pas t t he new s oft s t op s tal l pos it ion by re-s elect ing t he appropriat e s wit ch
and pres s ing for longer t han 2 s econds . If t he s wit ch is not operat ed to move t he se at pas t the new soft s top pos it ion,
t hi s posi ti on wi ll remai n s tored in the power s eat modul e memory as t he full axis mo vement .
If motor movement has st opped due to los s of sens or feedback (s ens or or wiring failu re) then t hat axi s may be acti vat ed
agai n t o move pas t the st all posi ti on by re-s electi ng the appropriate s wit ch and pre s si ng for l onger t han 2 s econds. This
all ows cont rol of the motor t o be mai nt ained i f sens or feedback i s los t .
Upon re-s el ect ion of movement , if s ens or puls es are det ect ed t hen the mot or wil l con t inue t o be dri ven unt il t he s wit ch is
rel eas ed or another s tall condit ion i s det ected. If s ens or feedback is not det ect ed then t he mot or is only driven for 0.5
s econd and t hen s tops , unt il t he s wit ch is releas ed and then pres s ed again for longe r t han 2 s econds , when a furt her 0.5
s econd of acti vat ion i s permi tt ed and s o on. This i s known as 'i nch mode'.
If there is a fail ure wit h the medium speed CAN bus net work, the seat wi ll operate i n 'inch mode'.
• NOTE: For di agnos t ic purpos es, an i ndicat ion of medi um s peed CAN bus dis connecti on is apparent i f the s eat is operat ing
in 'inch mode' and eit her t he s eat cont rol module, CJB or door cont rol modules are n ot s hown connect ed t o t he medium
s peed CAN bus.
Sleep mode
The power seat module features a s leep mode t o reduce power cons umpt ion t o t he requi red mi ni mum.
If the power s eat modul e is bei ng prevent ed from ent eri ng s leep mode due t o mot or mo vement , memory recall or s wit ch
pack operat ion, t hen the modul e wil l ent er s leep mode when t he current funct ion has t ermi nat ed.
• NOTE: In t he cas e of a memory recal l, all memory recall operat ions are carri ed out before t he power seat module ent ers
s leep mode, and not jus t the current motor movement.
The power seat module will exit s l eep mode when any CAN bus acti vi ty is det ect ed.
Battery monitor mode
The power seat module moni tors t he input power s upply t o make s ure there is suffi ci e nt bat tery vol tage avail abl e for
engi ne cranking. If t he batt ery volt age drops below 10.5 volt s , then t he power seat module ignores all reques ts for a
memory recall unti l the bat tery vol tage i s great er t han 11.0 vol ts .
If the bat tery vol tage drops bel ow 8.5 vol ts , t hen the power s eat modul e ignores al l reques t s for s eat movement unt il t he
batt ery volt age is greater t han 9.0 volt s .
If the bat tery vol tage i s great er t han 16.5 volt s , then t he power seat module ignore s all reques t s for s eat movement unt il
t he bat t ery volt age drops below 16.0 volt s.
Publi s hed: 11-May-2011
Seating - Seats
Diagnosi s and Tes ti ng
Principles of Operation
For a detail ed descripti on of the seat s, refer t o the relevant Descri pti on and Opera t ion s ect ion in t he works hop manual.
REFER to: Seats (501-10 Seati ng, Des cri pti on and Operati on).
Inspection and Verification CAUTION: Di agnos is by s ubs ti tut ion from a donor vehicle is
NO T acceptabl e. Subs ti tut ion of cont rol modules does
not guarant ee confirmat ion of a faul t, and may als o caus e addit ional fault s i n t he v ehi cl e being t est ed and/or t he donor
vehi cl e.
1. Verify t he cus t omer concern.
1.
2. Vis ually ins pect for obvious s igns of mechani cal /elect rical damage and s ys t em i nt egr i ty.
2.
Visual Inspection Mechanical Electrical
Condit ion, correct ins tal lati on and s ecurit y of seat component s and fi xings Fus es
Harness es for damage/corros ion
El ect ri cal connect ors
Damaged/corroded pins
3.
If an obvious cause for an obs erved or report ed concern is found, correct t he caus e (if pos s ible) before
proceeding t o t he next s t ep
3.
4. If t he caus e is not vis ually evi dent , verify t he sympt om and refer t o t he Sympt om Ch art, al ternat ively check for
Di agnos ti c Trouble Codes (DTCs) and refer t o DTC Index.
4.
Symptom Chart Symptom Possible Cause Action
No Driver s eat movement from driver
s eat swi tch-pack (including no memory
recall ) and no pass enger seat
movement from pas s enger s eat s wi tch
pack Comfort rel ay has
de-acti vat ed
which dis ables
Dri ver s eat and
Pass enger s eat
functi ons Ins ert Key and press ignit ion ON. Check s eat funct ion
from driver swit ch pack and pas senger swi tch pack
No Driver s eat movement from driver
s eat swi tch-pack (including no memory
recall ) Dri ver s eat s wit ch
pack ground
circuit - open
circuit Check SW Ground 1 connect ion bet ween dri ver s eat
s wit ch-pack and DSM for open circuit
One or more dri ver s eat axis does not
move from s wit ch pack or a memory
funct ion does not operat e correct ly Seat s wi tch s t uck
or seat s wit ch
pack/DSM
connecti on short
to power or
ground Check for the foll owi ng DSM DTCs . B1B9424 Seat Height
Up Swit ch. B1B9524 Seat Hei ght Down Swit ch. B1B9624
Seat Sl ide Forward Swit ch. B1B9724 Seat Sl ide Backward
Swit ch. B1C0024 Seat Recli ne Up Swit ch. B1C0124 Seat
Recl ine Down Swi tch. B1C0224 Memory St ore Swi tch.
B1C0324 Memory #1 Swi tch. B1C0424 Memory #2 Swi tch.
B1C0524 Memory #3 Swi tch. Check Driver s eat s wi tch
pack for swit ch st uck condit ion or Driver seat s wit ch
pack/DSM connecti ons for s hort to ground or power
condit ion
Driver seat axis movement from
s wit ch-pack occurs i n delayed inch
mode (s eat axis moves short di s tance
when s wit ch pres s ed for l onger t han 2
s econds and t hen st ops. Thi s coul d
occur on ANY seat axis i .e. s li de,
height or s quab) Motor Hall s ens or
on affect ed axis i s
not connect ed or
not recei ving
expected si gnal s Check for the foll owi ng DSM DTCs , B1B8731 Seat Height
Motor Speed/Posi ti on Sens or. B1B8931 Seat Sl ide Mot or
Speed/Pos it ion Sens or. B1B9331 Seat Recline Motor
Speed/Pos it ion Sens or. If pres ent t hen check Hall s ens or
feedback connect ion(s ) between s eat mot or(s) and s eat
module and al so check Hall s ens or Ground connect ions
for affect ed axis . W hen hall s ens or connect ion i ss ue
fi xed pres s s wit ch on affect ed axi s for l onger t han 2
s econds. By keeping t he s wit ch pres s ed the axis
movement s hould now operate for the durati on of swi tch-
pres s. Recali brate affect ed seat
Driver seat axis movement from
s wit ch-pack occurs i n i nch mode. W hen
any s eat axi s movement i s reques ted
from the s eat s wit ch pack t he
reques ted s eat axis i mmediat el y
moves a s hort di st ance then s t ops .
This behaviour occurs for ALL seat axis
movement (s l ide, hei ght or s quab)
when reques ted. MS CAN
communicati on not pos s ible Vehi cle has MS
CAN i ss ue Carry out CAN network int egrit y t es t s us ing t he
manufacturer approved diagnost ic sys tem
Publi s hed: 11-May-2011
Seating - Front Seat Height Adjustment Motor
Removal and Inst all ati on
Removal
• NOTE: Front s eat hei ght adjus t ment motor i s s uppl ied as part of t he front s eat fra me ass embly.
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
Remove t he front safet y belt buckle.
Refer t o: Front Safety Bel t Buckle (501-20A Safet y Belt Sys tem,
Removal and Ins tall ati on).
1.
Remove t he front seat cushi on ass embly.
Refer t o: Front Seat Cus hion (501-10 Seati ng, Removal and
Inst all at ion).
2. T orque:
25 Nm 3.
4.