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se al?YesInst all a newwind deflect or.REFER t o: AirDeflect or(501-17 RoofOpening Panel,Remova l a ndInst allat ion).NoGO t o F4.F4: GLASS PANEL SEAL - LOCAT IONConfirm thatt he roofopening panel,glass panelseal is correct lylocated, s ecurewith no ki nks.
Is t he roof openingpane l gl ass panelse al correct lylocat ed and securewith no kinks.REFER t o: RoofOpening Panel Sea l(501-17 RoofOpening Panel,Removal andInst allat ion).YesGO t o F5.NoInst all a newglass panelseal.REFER t o: RoofOpening PanelSeal (501-17Roof OpeningPanel, RemovalandInst allat ion).F5: ROOF OPENING - APERT URE• NOTE: The pre vious s teps have confirme d that t he route of t he wat er ingress i s not t hrough t he roof opening panel but t hrough t he bondeds eal bet ween t he vehicle body t he roof opening panel frame .Carry out awater leak t estof the bondedseal be tweent he vehiclebody t he roofopening panelframe t o l ocat et he point ofwater ingres s.Can t he wat eringres s point belocat ed on thebonded sealbet ween the vehiclebody the roofopening panelframe?
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YesUsing t hemanufacture rapprove dproce ss applyseale r t o t hepoint of wat eringress .NoThe wateringress pointhas not beenlocated or t heroof openingpanel framerequiresremova l t oenable a wat ert ight s eal to beest ablis hed.Contact dealertechnicalsupport
PINPOINT TEST G : ROOF OPENING PANEL - WIND NOISET EST CONDIT IONSDETAILS/RESULT S/ACT IONSG1: ROOF OPENING PANEL - OPERATION• NOTE: These t est s are to be carried out t o det ermine t he caus e of t he wind noise around t he roof opening panel area.Operate t heroof openingpanel t hroughall poss ibleposit ions (sl ideopen / slidecl ose / t ilt open/ tilt clos e)using t he roofmount edswitch.Does t he roofopening paneloperat e correctl y?YesGO t o G2.NoGO t o PinpointTest C.G2: SIDE ACOUSTIC SEAL - LOCATIONCarry out avis ualinspe ct ion oft he sideacoust ic sea lsfor locat ion andsecurity.
Are t he sideacoust ic se alscorre ct ly loca tedand bonded to t heroof opening pa nelframe?YesGO t o G3.NoCorrect lyrelocate andbond t he sideacoust ic sea lst o the roofopening panelframe. GO toG3.G3: FRONT ACOUST IC SEAL - LOCAT ION
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Carry out avis ualinspe ct ion oft he frontacoust ic sea lsfor locat ion andsecurity.
Vehiclesbuilt up toVIN 154971.Vehiclesbuilt fromVIN 154972.
Is t he front acoust icse al correct lylocat ed and bondedt o the roof openingpane l frame?YesGO t o G4.NoReplace thefront acoust icseal. Clean allrelevantsurfaces t hencorrectl yposit ion andbond t he frontacoust ic sea l t ot he roofopening panel.GO t o G4.G4: GLASS SEAL - LOCAT IONCarry out avis ualinspe ct ion oft he glass s ealfor locat ion andsecurity.
Is t he glass s ealcorre ct ly loca tedand bonded to t heroof opening pa nelframe?YesGO t o G5.NoReplace theglass seal.
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Clean allrelevantsurfaces t hencorrectl yposit ion andbond t he glassseal t o t he roofopening panel.GO t o G5.G5: DRIP LIP - LOCATIONCarry out avis ualinspe ct ion oft he drip lip ont he glass pa nelfor locat ion andsecurity.
Is t he drip lipcorre ct ly loca ted ont he glass panel?YesGO t o G7.NoReplace theglass panel(The drip lip isnot aservi ceablepart ). GO t oG6.G6: INIT IALIZAT IONPerform themanual roofopening panelinit ializat ionproce dure.REFER t o:MotorSynchronizat ion(501-17 RoofOpening Panel,GeneralProce dures).Operate t heroof openingpanel t hroughall poss ibleposit ions (sl ideopen / slidecl ose / t ilt open/ tilt clos e)using t he roofmount edswitch.Check thevehicle for windnoise from t heroof openingpanel.Is t he wind nois est ill evident?YesCont act dealert echnicalsupport .NoNo furt heraction required.G7: INIT IALIZAT IONPerform themanual roofopening panelinit ializat ionproce dure.REFER t o:MotorSynchronizat ion(501-17 RoofOpening Panel,GeneralProce dures).
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Check thevehicle for windnoise from t heroof openingpanel.Is t he wind nois est ill evident?YesCont act dealert echnicalsupport .NoNo furt heraction required.
PINPOINT TEST H : SEALS LOOSE OR ADRIFTT EST CONDIT IONSDETAILS/RESULT S/ACT IONSH1: SIDE ACOUSTIC SEAL - LOCATIONCarry out avis ualinspe ct ion oft he sideacoust ic sea lsfor locat ion andsecurity.
Are t he sideacoust ic se alscorre ct ly loca tedand bonded to t heroof opening pa nelframe?YesGO t o H2.NoCorrect lyrelocate andbond t he sideacoust ic sea lst o the roofopening panelframe. GO toH2.H2: FRONT ACOUST IC SEAL - LOCAT IONCarry out avis ualinspe ct ion oft he frontacoust ic sea lsfor locat ion andsecurity.
Vehiclesbuilt up toVIN 154971.Vehiclesbuilt fromVIN 154972.
Is t he front acoust icse al correct lylocat ed and bondedt o the roof openingpane l frame?
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YesGO t o H3.NoCorrect lyrelocate andbond t he frontacoust ic sea l t ot he roofopening panelframe. GO toH3.H3: GLASS SEAL - LOCAT IONCarry out avis ualinspe ct ion oft he glass s ealfor locat ion andsecurity.
Is t he glass s ealcorre ct ly loca tedand bonded to t heroof opening pa nelframe?YesGO t o H4.NoReplace theglass seal andbond t he fourcorne rs of t heglass seal t ot he roofopening panelframe. GO toH4.H4: DRIP LIP - LOCATIONCarry out avis ualinspe ct ion oft he drip lip ont he glass pa nelfor locat ion,condition andsecurity.
Is t he drip lipcorre ct ly loca ted ont he glass panel andin good condit ion?YesThe drip lip iscorrectl ylocated on t heglass panel. No
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3. CAUTION: Make s ure that the surface is cl ean and free of
foreign mat eri al.
Apply primer of t he correct s pecificati on t o the sealant face
on t he roof opening panel and al low t o cure. 3.
Inst all new rubber s pacers to the roof opening panel. 4.
Fit a pre-cut nozzl e t o the sealer cart ri dge, remove the lid,
s hake out t he crys tal s and fi t the cartridge t o t he appl icator
gun. 5.
Apply a cont inuous bead of s ealant to the body. Apply addit ional seal ant t o t he body fl anges .6.
W it h ass i st ance, i ns t all the roof openi ng panel as sembl y. Light ly pres s t he roof opening panel as s embly t o s eat the
s ealant. 7.
Connect t he drain tubes . 8.
Tes t the s ealant for l eaks , appl y addit ional s ealant if
neces s ary. If wat er is us ed, allow s eal ant t o dry before
t est ing. Spray wat er around the roof opening panel ass embly
and check for leaks. Mark any area t hat leaks. Dry t he
as sembl y and s eal ant then apply addit ional seal ant . 9.
Secure t he roof openi ng panel t ethers .
T orque: 4 Nm 10.
Inst all t he headl iner.
Refer t o: Headl iner - Vehi cl es W i th: Ti lt ing Roof Openi ng Panel (501-05 Int eri or Trim and Ornament ati on, Removal and Ins tal lati on).
11.
12. CAUTIONS: Make s ure that t he s urface i s clean and free of foreign
mat eri al .
12.
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Ext reme cl eanli ness must be exerci sed when handli ng t hi scomponent .
Inst all t he roof mouldi ngs .Spirit wi pe the body mat ing face.Remove t he prot ect ive t ape.Ali gn t he cl ips .Ali gn and s ecure t he mouldings .