2006 DODGE RAM SRT-10 check engine

OVERDRIVE CLUTCH
Apply air pressure to the overdrive clutch apply passage and watch for the push/pull piston to move forward. The
piston should return to its starting position when the air pressure is removed.
REVERSE CLUTCH
Apply air pressure to the reverse clutch apply passage and watch for the push/pull piston to move rearward. The
piston should return to its starting position when the air pressure is removed.
LOW/REVERSE CLUTCH
Apply air pressure to the low/reverse clutch feed hole passage. Look in thearea where the low/reverse piston con-
tacts the first separator plate. Watch carefully for the piston to move forward. The piston should return to its original
position after the air pressure is removed.
UNDERDRIVE CLUTCH
Because this clutch piston cannot be seen, its opera-
tion is checked by function. Use an air nozzle (2) to
apply air pressure is to the low/reverse or the 2/4
clutch opening in Test Plate 6599-1 (2). This locks the
output shaft. Use a piece of rubber hose wrapped
around the input shaft and a pair of clamp-on pliers to
turn the input shaft. Next apply air pressure to the
underdrive clutch. The input shaft should not rotate
with hand torque. Release the air pressure and con-
firm that the input shaft will rotate.
FLUID LEAKAGE
FLUID LEAKAGE - TORQUE CONVERTER HOUSING AREA
When diagnosing converter housing (5) fluid leaks,
three actions must be taken before repair:
1. Verify proper transmission fluid level.
2. Verify that the leak originates from the converter
housing area and is transmission fluid.
3. Determine the true source of the leak.
Fluid leakage at or around the torque converter area
may originate from an engine oil leak (7). The area
should be examined closely. Factory fill fluid is red
and, therefore, can be distinguished from engine oil.
Some suspected converter housing fluid leaks may
not be leaks at all. They may only be the result of
residual fluid in the converter housing, or excess fluid
spilled during factory fill, or fill after repair. Converter
housing leaks have several potential sources. Through
careful observation, a leak source can be identified
before removing the transmission for repair.
Pump seal (1) leaks tend to move along the drive hub and onto the rear of the converter. Pump o-ring or pump
body leaks follow the same path as a seal leak. Pump attaching bolt (3) leaksare generally deposited on the inside
of the converter housing (5) and not on the converter itself. Pump seal (1) or gasket (4) leaks usually travel down
the inside of the converter housing.

69. Install the bolts that hold the adapter or extension
housing onto the transmission case. Be sure to
install any stud bolts to their original locations.
Tighten the bolts to 54 Nꞏm (40 ft.lbs.).
INSTALLATION
NOTE: Check torque converter hub and hub drive flats for sharp edges burrs,scratches, or nicks. Polish
the hub and flats with 320/400 grit paper and crocus cloth if necessary. Thehub must be smooth to avoid
damaging pump seal at installation.
1. If a replacement transmission is being installed, transfer any components necessary, such as the manual shift
lever and shift cable bracket, from the original transmission onto the replacement transmission.
2. Lubricate oil pump seal lip with transmission fluid.
3. Align converter and oil pump.
4. Carefully insert converter in oil pump. Then rotate
converter back and forth until fully seated in pump
gears.
5. Check converter seating with steel scale (1) and
straightedge (2). Surface of converter lugs should
be at least 13mm (1/2 in.) to rear of straightedge
when converter is fully seated.
6. Temporarily secure converter with C-clamp.
7. Position transmission on jack and secure it with chains.
8. Check condition of converter driveplate. Replace the plate if cracked,distorted or damaged.Also be sure trans-
mission dowel pins are seated in engine block and protrude far enough to holdtransmissioninalign-
ment.
9. Apply a light coating of Mopar
High Temp Grease to the torque converter hub pocket in the rear pocket of the
engine’s crankshaft.
10. Raise transmission and align the torque converter with the drive plateand transmission converter housing with
the engine block.
11. Move transmission forward. Then raise, lower or tilt transmission to align the converter housing with engine
block dowels.

ADJUSTMENT PROCEDURE
1. Remove the steering column trim as necessary for
access to the brake transmission shift interlock.
2. Shift the transmission into the PARK position.
3. Pull upward on both the BTSI lock tab (4) and the
gearshift cable lock tab (3).
4. Verify that the shift lever is in the PARK position.
5. Verify positive engagement of the transmission
park lock by attempting to rotate the propeller
shaft. The shaft will not rotate when the park lock is
engaged.
6. Turn ignition switch to LOCK position.Be sure
ignition key cylinder is in the LOCK position.
Cable will not adjust correctly in any other
position.
7. Ensure that the cable is free to self-adjust by push-
ing cable rearward and releasing.
8. Push the gearshift cable lock tab (3) down until it snaps in place.
9. Locate the BTSI alignment hole in the bottom of the BTSI mechanism betweentheBTSIlocktabandtheBTSI
connector.
10. Move the BTSI assembly up or down on the gearshift cable until an appropriate size drill bit can be inserted into
the alignment hole and through the assembly.
11. Push the BTSI lock tab (4) down until it snaps into place and remove the drill bit.
12. Install any steering column trim previously removed.
BTSI FUNCTION CHECK
1. Verify removal of ignition key allowed in PARK position only.
2. When the shift lever is in PARK, the ignition key cylinder should rotate freely from off to lock. When the shifter
is in any other position, the ignition key should not rotate from off to lock.
3. Shifting out of PARK should be possible when the ignition key cylinder isin the off position.
4. Shifting out of PARK should not be possible while applying normal force,and ignition key cylinder is in the run
or start positions, unless the foot brake pedal is depressed approximately1/2inch(12mm).
5. Shifting out of PARK should not be possible when the ignition key cylinder is in the accessory or lock position.
6. Shifting between any gear and NEUTRAL, or PARK, may be done without depressing foot brake with ignition
switch in run or start positions.
7. Engine starts must be possible with shifter lever in PARK or NEUTRAL positions only. Engine starts must not be
possible in any position other than PARK or NEUTRAL.
8. With shifter lever in the:
PARK position - Apply upward force on the shift arm and remove pressure. Enginestartsmustbepossible.
PARK position - Apply downward force on the shift arm and remove pressure. Engine starts must be possible.
NEUTRAL position - Normal position. Engine starts must be possible.
NEUTRAL position - Engine running and brakes applied, apply upward force on the shift arm. Transmission
shall not be able to shift from neutral to reverse.

FLUID AND FILTER
DIAGNOSIS AND TESTING
CAUSES OF BURNT FLUID
Burnt, discolored fluid is a result of overheating which has two primary causes.
1. A result of restricted fluid flow through the main and/or auxiliary cooler. This condition is usually the result of a
faulty or improperly installed drainback valve, a damaged oil cooler, or severe restrictions in the coolers and lines
caused by debris or kinked lines.
2. Heavy duty operation with a vehicle not properly equipped for this type of operation. Trailer towing or similar high
load operation will overheat the transmission fluid if the vehicle is improperly equipped. Such vehicles should
have an auxiliary transmission fluid cooler, a heavy duty cooling system,and the engine/axle ratio combination
needed to handle heavy loads.
EFFECTS OF INCORRECT FLUID LEVEL
Alowfluidlevelallowsthepumptotakeinairalongwiththefluid.Airinthe fluid will cause fluid pressures to be
low and develop slower than normal. If the transmission is overfilled, thegears churn the fluid into foam. This aer-
ates the fluid and causing the same conditions occurring with a low level. In either case, air bubbles cause fluid
overheating, oxidation, and varnish buildup which interferes with valveand clutch operation. Foaming also causes
fluid expansion which can result in fluid overflow from the transmission vent or fill tube. Fluid overflow can easily be
mistaken for a leak if inspection is not careful.
FLUID CONTAMINATION
Transmission fluid contamination is generally a result of:
adding incorrect fluid
failure to clean dipstick and fill tube when checking level
engine coolant entering the fluid
internal failure that generates debris
overheat that generates sludge (fluid breakdown)
failure to replace contaminated converter after repair
The use of non-recommended fluids can result in transmission failure. Theusual results are erratic shifts, slippage,
abnormal wear and eventual failure due to fluid breakdown and sludge formation. Avoid this condition by using rec-
ommended fluids only.
The dipstick cap and fill tube should be wiped clean before checking fluid level. Dirt, grease and other foreign mate-
rial on the cap and tube could fall into the tube if not removed beforehand. Take the time to wipe the cap and tube
clean before withdrawing the dipstick.
Engine coolant in the transmission fluid is generally caused by a cooler malfunction. The only remedy is to replace
the radiator as the cooler in the radiator is not a serviceable part. If coolant has circulated through the transmission,
an overhaul is necessary.
The torque converter should also be replaced whenever a failure generatessludge and debris. This is necessary
because normal converter flushing procedures will not remove all contaminants.
STANDARD PROCEDURE
FLUID LEVEL CHECK
The transmission sump has a dipstick to check oil similar to most automatictransmissions. It is located on the left
side of the engine. Be sure to wipe all dirt from dipstick handle before removing.
The torque converter fills in both the PARK and NEUTRAL positions. Place the selector lever in PARK to be sure
that the fluid level check is accurate.The engine should be running at idle speed for at least one minute, with
the vehicle on level ground.At normal operating temperature (approximately 82° C or 180° F), the fluidlevel is
correct if it is in the HOT region (cross-hatched area) on the oil level indicator. The fluid level should be in COLD
region at 21° C (70° F) fluid temperature. Adjust fluid level as necessary.Use only Mopar
ATF+4, Automatic Trans-
mission Fluid.

FLUID LEVEL CHECK USING SCAN TOOL
NOTE: Engine and Transmission should be at normal operating temperature before performing this proce-
dure.
1. Start engine and apply parking brake.
2. Connect scan tool and select transmission.
3. Select sensors.
4. Read the transmission temperature value.
5. Compare the fluid temperature value with the chart.
6. Adjust transmission fluid level shown on the dipstick according to the 42RLE Fluid Temperature Chart. Use only
Mopar
ATF+4, Automatic Transmission Fluid.
7. Check transmission for leaks.
FLUID/FILTER SERVICE
NOTE: Only fluids of the type labeled MoparATF+4, Automatic Transmission Fluid, should be used in the
transmission sump. A filter change should be made at the time of the transmission oil change. The magnet
(on the inside of the oil pan) should also be cleaned with a clean, dry cloth.
NOTE: If the transmission is disassembled for any reason, the fluid and filter should be changed.
1. Raise vehicle on a hoist. Place a drain container with a large opening, under transmission oil pan.
42RLE Fluid Temperature Chart

NOTE: One of the oil pan bolts (5) has a sealing
patch applied from the factory. Separate this bolt
for reuse.
2. Loosen pan bolts and tap the pan at one corner to
break it loose allowing fluid to drain, then remove
the oil pan.
3. Install a new filter and o-ring on bottom of the valve
body and tighten retaining screws to 5 Nꞏm (45 in.
lbs.).
NOTE: Before installing the oil pan bolt (5) in the
bolt hole located between the torque converter
clutch on and U/D clutch pressure tap circuits, it
will be necessary to replentish the sealing patch
on the bolt using Mopar
Lock & Seal Adhesive.
4. Clean the oil pan and magnet. Reinstall pan using
new Mopar
Silicone Adhesive sealant. Tighten oil
pan bolts to 20 Nꞏm (14.5 ft. lbs.).
5. Pour four quarts of Mopar
AT F + 4 , A u t o m a t i c
Transmission Fluid, through the dipstick opening.
6. Start engine and allow to idle for at least one minute. Then, with parkingand service brakes applied, move selec-
tor lever momentarily to each position, ending in the park or neutral position.
7. Check the transmission fluid level and add an appropriate amount to bring the transmission fluid level to 3mm
(1/8 in.) below the lowest mark on the dipstick.
8. Recheck the fluid level after the transmission has reached normal operating temperature, 82° C (180°F).
9. To prevent dirt from entering transmission, make certain that dipstickis fully seated into the dipstick opening.
TRANSMISSION FILL
To avoid overfilling transmission after a fluid change or overhaul, perform the following procedure:
1. Remove dipstick and insert clean funnel in transmission fill tube.
2. Add following initial quantity of Mopar
ATF+4totransmission:
a. If only fluid and filter were changed, add3 pints (1-1/2 quarts)of ATF +4 to transmission.
b. If transmission was completely overhauled, torque converter was replaced or drained, and cooler was
flushed, add12 pints (6 quarts)of ATF +4 to transmission.
3. Apply parking brakes.
4. Start and run engine at normal curb idle speed.
5. Apply service brakes, shift transmission through all gear ranges then back to NEUTRAL, set parking brake, and
leave engine running at curb idle speed.
6. Remove funnel, insert dipstick andcheck fluid level. If level is low,add fluid to bring level to MIN mark on
dipstick.Check to see if the oil level is equal on both sides of the dipstick. If one side is noticably higher than
the other, the dipstick has picked up some oil from the dipstick tube. Allowthe oil to drain down the dipstick tube
and re-check.
7. Drive vehicle until transmission fluid is at normal operating temperature.
8. With the engine running at curb idle speed, the gear selector in NEUTRAL,and the parking brake applied, check
the transmission fluid level.
CAUTION: Do not overfill transmission, fluid foaming and shifting problems can result.
9. Add fluid to bring level up to MAX arrow mark.
When fluid level is correct, shut engine off, release park brake, remove funnel, and install dipstick in fill tube.

ADJUSTMENTS - GEARSHIFT CABLE
Check adjustment by starting the engine in PARK and NEUTRAL. Adjustment isCORRECT if the engine starts only
in these positions. Adjustment is INCORRECT if the engine starts in one butnot both positions. If the engine starts
in any position other than PARK or NEUTRAL, or if the engine will not start atall, the transmission range sensor
may be faulty.
Gearshift Adjustment Procedure
1. Shift transmission into PARK.
2. Release cable adjuster lock tab (3) (underneath the
steering column) to unlock cable.
3. Raise vehicle.
4. Disengage the cable eyelet from the transmission
manual shift lever.
5. Verify transmission shift lever is in PARK detent by
moving lever fully rearward. Last rearward detent is
PARK position.
6. Verify positive engagement of transmission park
lock by attempting to rotate propeller shaft. Shaft
will not rotate when park lock is engaged.
7. Snap the cable eyelet onto the transmission man-
ual shift lever.
8. Lower vehicle.
9. Lock shift cable by pressing cable adjuster lock tab (3) downward until it snaps into place.
10. Check engine starting. Engine should start only in PARK and NEUTRAL.

P0122-TPS/APP CIRCUIT LOW
For a complete wiring diagramRefer to Section 8W.
Theory of Operation
Due to the integration of the Powertrain and Transmission Control Modulesthe New Generation Control Module III
will be referred to as the Powertrain Control Module (PCM). The 3–wire TPS (4.7L V-8 Engine) provides the PCM
with an input signal voltage that represents the throttle blade position of the throttle body. The Throttle Position
Sensor (TPS) is connected to the throttle blade shaft. As the position of the throttle blade changes, the output volt-
age of the TPS changes.
The PCM supplies approximately 5.0 volts to the TPS. The TPS output voltage(input signal to the PCM) represents
the throttle blade position. The PCM receives an input signal voltage fromthe TPS. This will vary in an approximate
range from 0.26 volts at minimum throttle opening (idle), to 4.49 volts at maximum opening (wide open throttle).
The Accelerator Pedal Position Sensor (APPS) is currently used only with the 5.7L V-8 engine. The APPS is a linear
potentiometer. It provides the PCM with a voltage signal proportional to the angle, or position of the accelerator
pedal. The APPS signal along with inputs from other sensors is used by the PCM to calculate the throttle plate
position.
A mechanical cable is used between the accelerator pedal and the APPS assembly. Although a cable is used
between the accelerator pedal and the APPS assembly, a mechanical cable isnot used between the accelerator
pedal and the throttle body. The throttle plate position is electronically controlled by the PCM.
When Monitored:
Continuously with the ignition on and engine running.
Set Condition:
This DTC will set if the monitored TPS voltage drops below .078 volts for theperiod of 0.48 seconds.
Possible Causes
RELATED ENGINE TPS/APPS DTC’S PRESENT
POWERTRAIN CONTROL MODULE
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 21 - TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
Diagnostic Test
1.CHECK IF RELATED ENGINE TPS/APPS DTC’S ARE PRESENT
With the scan tool, check Engine DTC’s.
Are there any Engine TPS/APPS DTCs present?
Ye s>>
Refer to the Driveability Category and perform the appropriate Symptom.
No>>
Go To 2
2.CHECK TO SEE IF DTC IS CURRENT
With the scan tool, record the DTC EVENT DATA to help identify the conditionsinwhichtheDTCwasset.
With the scan tool, erase Transmission DTCs.
NOTE: To erase DTC EVENT DATA information, a BATTERY DISCONNECT must be performed. Performing a
BATTERY DISCONNECT may reset learned Transmission values to controller defaults which may lead to
erratic shift schedules.
Drive the vehicle and try to duplicate the conditions in which the DTC was reported by the DTC EVENT DATA.