2004 MITSUBISHI ENDEAVOR torque

Fig. 124: Measuring Thickness Of Crushed Solder Beads

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
80. Install the spacer selected in step 79 to the torque converter housing.
81. Use special tools MB990936 and MB990938 to press the outer race into
housin
g.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 125: Using Special Tools And Pressing Outer Race Into Housing

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
82. Apply a 2 mm (0.08 inch) diameter bead of sealant (MITSUBISHI Genuine
Part number MD974421 or equivalent) to the torque converter housing in the
area shown.
NOTE: Be sure to install the case quickly while the sealant is
wet (with 15 minutes).
NOTE: After installation, keep the sealed area away from the oil
for approximately one hour.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 126: Applying Bead Of Sealant On Torque Converter Housing

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
83. Install the two O-rin
gs.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 127: Installing Two O
-Rings

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
84. Install the torque converter housing and then tighten its 18 mounting bolts to
the specified torque.
Tightening torque: 48 +/- 6 N.m (35 +/- 4 ft-lb)

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 128: Installing Torque Converter Housing Mounting Bolts

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
85. Insert the two O-rings into the grooves of the manual control lever shaft.
86. Install the manual control lever shaft and parking pawl rod.
87. Align hole "A" with the groove in the manual control lever shaft. Insert the
manual control lever shaft roller into hole "A".

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 135: Installing Valve Body And Gasket To Transaxle Case

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
95. Install the 27 valve body mounting bolts, and tighten to the specified torque.
Tightening torque: 11 +/- 1 N.m (95 +/- 8 in-lb)

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 138: Solenoid Valve Harness Cable Color Identification Table

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
97. Install the manual control shaft detent and tighten the bolt to the specified
torque.
Tightening torque: 6.0 +/- 1.0 N.m (52 +/- 8 in-lb)

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 140: Applying Bead Of Sealant To Valve Body Cover

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
99. Install the valve body cover, and then tighten its mounting bolts to the
specified torque.
Tightening torque: 11 +/- 1 N.m (95 +/- 8 in-lb)

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor