2004 MITSUBISHI ENDEAVOR torque

Fig. 10: Exploded View And Torque Specification Automatic Transaxle System (3 Of 5)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Fig. 11: Exploded View And Torque Specification Automatic Transaxle
System (4 Of 5)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 12: Exploded View And Torque Specification Automatic Transaxle System (5 Of 5)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Required Special Tools:
MB990607: Torque Wrench Socket MB990930: Installer Adapter MB990931: Installer Adapter MB990936: Installer Adapter MB990938: Handle MB991625: Special Socket (41) MB991632: Clearance Dummy Plate MD998323: Bearing Installer MD998333: Oil Pump Remover MD998338: Oil Pump Remover MD998412: Guide MD998913: Dial Gauge Extension MD998924: Spring Compressor Retainer
DISASSEMBLY
CAUTION:
Because the automatic transaxle is manufactured
from high-precision parts, care must be taken not
to scratch or damage these parts during
disassembly and assembly. The working area should be covered with a
rubber mat to keep it clean at all times. Do not wear any cloth gloves and do not use any
shop towels during disassembly. Use only nylon
cloth, paper towels or any other lint-free material. Parts which have been disassembled should all
be cleaned. Metal parts can be cleaned with
normal detergent, but they should be dried
completely using compressed air. Clutch discs, plastic thrust plates and rubber
parts should be cleaned with automatic

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

1. Remove the transfer and O-ring < W4A5A >
2. Use a dial gauge to measure the input shaft end play.
3. Remove the torque converter.
4. Remove each bracket.
5. Remove the dipstick.
6. Remove the eye bolt, gaskets and the oil cooler feed tube.
Fig. 13: Measuring Input Shaft End Play
transmission fluid (ATF). If the transaxle body has been damaged,
disassemble and clean the cooler system.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 26: Identifying Torque Converter Housing Mounting Bolts

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
20. Remove the torque converter housing mounting bolts (18 pieces), and then
remove the torque converter housing.
21. Remove the differential bearing outer race and spacer from the torque
converter housing.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Tightening torque : 34 +
/- 2 N-m (25 +
/-1 f
t-lb)
Fig. 64: Tightening Mounting Bolts Of Transfer Drive Gear Bearing

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
3. Install the low-reverse brake piston, return spring, and spring retainer into the
transaxle case.
4. Fit a new O-ring into the groove of one-way clutch inner race.
5. Check the placement of the identification notches in the one-way clutch inner
race. Install the one-way clutch inner race to the transfer drive gear bearing so
that the notches fall alon
g the A - A line.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 72: Pressure Plate Thickness Moving Amount Table

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
18. Turn the transaxle over so that the installation surface of the torque converter
housing is facing up.
Install special tool MD998913 in a dial gauge, and then move special tool
MB991632 and measure its movement.
Standard value of end play (Reference): 1.65 - 2.11 mm (0.050 - 0.0831
inch)

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 76: Pressure Plate Thickness Moving Amount Table

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
24. Tighten the mounting bolts of the output shaft bearing retainer to the specified
torque.
Tightening torque: 54 +/- 5 N.m (40 +/- 4 ft-lb)
CAUTION: Do not reuse the bolt, as it has had sealant
applied.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor