Page 534 of 3870
Fig. 78: Using Special Tool To Installing Collar And Taper Roller Bearing
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
26. Apply ATF to a new jam nut, and use special tools MB990607 and MB991625
to tighten the jam nut to the specified torque. Then turn back one turn, and
tighten to the specified torque again.
Tightening torque: 170 +/- 10 N.m (126 +/- 7 ft-lb)
NOTE: The jam nut is reverse threaded.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 557 of 3870
Tightening torque: 23 +
/- 3 N.m (17 +
/- 2 f
t-lb)
3. Turn over the transaxle case so that the installation surface of the torque
converter housing is facing up.
4. Install the under drive clutch hub on the under drive sun gear.
5. Measure end play of the underdrive sun gear and record the measurement
value.
Standard value (Reference): 0.25 - 0.45 mm (0.0098 - 0.0177 inch)
6. After taking the measurements in steps (1) to (4), take out the installed
parts.
Fig. 102: Measuring End Play Of Under Drive Sun Gear
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 560 of 3870
Fig. 105: Applying Bead Of Sealant
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
55. Install the rear cover, and tighten its mounting bolts to the specified torque.
Tightening torque: 23 +/- 3 N.m (17 +/- 2 ft-lb)
NOTE: After installation, keep the sealed area away from the oil
for approximately one hour.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 565 of 3870
Fig. 110: Placing Two Beads Of Solder On Underdrive Clutch Retainer
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
60. Install special tool MD998412 as shown.
61. Install the oil pump to the transaxle case.
62. Tighten the oil pump mounting bolts (six pieces) to the specified torque.
Tightening torque: 29 +/- 2 N.m (21 +/- 1 ft-lb)
NOTE: Do not install the oil pump gasket at this time.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 570 of 3870
Fig. 115: Installing Thrust Washer Number 1
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
68. Install special tool MD998412 as shown.
69. Install the new oil pump gasket on the transaxle case.
70. Install the oil pump and tighten the mounting bolts (six pieces) to the specified
torque.
Tightening torque: 29 +/- 2 N.m (21 +/- 1 ft-lb)
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 576 of 3870
Fig. 121: Placing Two Beads Of Solder On Torque Converter Housing
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
76. Use special tools MB990936 and MB990938 to press in the differential bearing
outer race into the tor
que converter housin
g.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 577 of 3870
Fig. 122: Using Special Tools And Pressing In Differential Bearing Outer Race Into Torque Converter Housing
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
77. Install the torque converter housing to the transaxle case without applying
sealant. Tighten its mounting bolts to the specified torque.
Tightening torque: 48 +/- 6 N.m (35 +/- 4 ft-lb)
78. Loosen all the bolts, and remove the torque converter housing. Then remove
the outer race and the crushed solders.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 578 of 3870
Fig. 123: Identifying Torque Converter Housing Mounting Bolts
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
79. Use a micrometer to measure the thickness of the crushed solder beads and
record the measured value. Add 0.045 to 0.105 mm (0.0018 to 0.0041 inch)* to
the measured value and select a spacer with the corresponding thickness.
Adjustment spacer sizes are all listed on SERVICE SPECIFICATIONS
.
Select the most suitable one from among those listed.
NOTE: *is the thickness for the differential case preload.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
