2003 Hyundai H-1 (Grand Starex) Owner's Manual

CONSUMER INFORMATION
CONSUMER INFORMATION CONSUMER INFORMATION
CONSUMER INFORMATION
CONSUMER INFORMATION
8-12 I150A01P-GAT
WHEEL CONDITION
WHEEL CONDITION WHEEL CONDITION
WHEEL CONDITION
WHEEL CONDITION Check the tires for cuts, cracks and other damage. Replace the tires if there are deepcuts or cracks. Also check each tire for piecesof metal or pebbles. The use of worn tires can be very dangerous because of the greater chance of skidding orhydroplaning. The tread depth of the tires mustexceed 1.6 mm (0.06 in.) in order for the tiresto meet the minimum requirement for use.If there are belt-line wear indicators on thetires, they will appear in six places on thesurface of the tire thereby indicating that thetire no longer meets the minimum requirementfor use. When these wear indicators appear,the tires must be replaced with new one. Con-firm that the wheel nuts are tightened sufficient-ly. Refer to the section of this manual entitled"In case of emergency" for information con-cerning care of the tires.
I140A02P-GAT
TAILGATE WINDOW WASHER FLUID
TAILGATE WINDOW WASHER FLUID TAILGATE WINDOW WASHER FLUID
TAILGATE WINDOW WASHER FLUID
TAILGATE WINDOW WASHER FLUID
LEVEL (Minibus, Van) (If installed)
LEVEL (Minibus, Van) (If installed) LEVEL (Minibus, Van) (If installed)
LEVEL (Minibus, Van) (If installed)
LEVEL (Minibus, Van) (If installed) After opening the cover of quarter trim panel which is located on the left side of quarter trim,check the fluid level. If the fluid level is low, refill the washer fluid.
I140A01P-1
I130A01P-GAT
WINDSHIELD WASHER FLUID LEVEL
WINDSHIELD WASHER FLUID LEVEL WINDSHIELD WASHER FLUID LEVEL
WINDSHIELD WASHER FLUID LEVEL
WINDSHIELD WASHER FLUID LEVEL
The washer fluid reservoir supplies fluid to the
windshield washer system.
A good quality washer fluid should be used to fill
the washer reservoir. The fluid level should be checked more frequently during bad weather orwhenever the washer system is in more fre-quent use.
CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
oo
oo
o Radiator antifreeze (engine coolant)
Radiator antifreeze (engine coolant) Radiator antifreeze (engine coolant)
Radiator antifreeze (engine coolant)
Radiator antifreeze (engine coolant)
should not be used in the washer system
should not be used in the washer system should not be used in the washer system
should not be used in the washer system
should not be used in the washer system
because it will damage the car’s finish.
because it will damage the car’s finish. because it will damage the car’s finish.
because it will damage the car’s finish.
because it will damage the car’s finish.
oo
oo
o
The washer lever should not be pulled
The washer lever should not be pulled The washer lever should not be pulled
The washer lever should not be pulled
The washer lever should not be pulled
and the washer should not be operated if
and the washer should not be operated if and the washer should not be operated if
and the washer should not be operated if
and the washer should not be operated if
the washer reservoir is empty. This can
the washer reservoir is empty. This can the washer reservoir is empty. This can
the washer reservoir is empty. This can
the washer reservoir is empty. This can
damage the washer fluid pump.
damage the washer fluid pump. damage the washer fluid pump.
damage the washer fluid pump.
damage the washer fluid pump.
I130A01P-1
the fan will automatically shut off. This is a
the fan will automatically shut off. This is a the fan will automatically shut off. This is a
the fan will automatically shut off. This is a
the fan will automatically shut off. This is a
normal condition.
normal condition. normal condition.
normal condition.
normal condition.
Wear indicator
1.6 mm (0.06 in.)
HGK248

8-13
CONSUMER INFORMATION
CONSUMER INFORMATION CONSUMER INFORMATION
CONSUMER INFORMATION
CONSUMER INFORMATION
I200A01P-GAG


30 mm (1.2 in.)
I200A01P-GAT
STEERING WHEEL FREE PLAY
STEERING WHEEL FREE PLAY STEERING WHEEL FREE PLAY
STEERING WHEEL FREE PLAY
STEERING WHEEL FREE PLAY
Check by moving the steering wheel left and
right. The free play at the circumference should not
exceed the standard value.
Free play 30 mm (1.2 in.) If the steering wheel free play exceeds the
standard value, have the steering wheel ad- justed at an authorized HYUNDAI dealer.
I170A01P-GAT
FUEL, ENGINE COOLANT, OIL, AND
FUEL, ENGINE COOLANT, OIL, AND FUEL, ENGINE COOLANT, OIL, AND
FUEL, ENGINE COOLANT, OIL, AND
FUEL, ENGINE COOLANT, OIL, AND
EXHAUST GAS LEAKAGE
EXHAUST GAS LEAKAGE EXHAUST GAS LEAKAGE
EXHAUST GAS LEAKAGE
EXHAUST GAS LEAKAGE
Look under the body of your vehicle to check
for fuel, engine coolant, oil, and exhaust gasleaks. If leaks are evident, take your vehicle to an
authorized HYUNDAI dealer for inspection.
I160A02P-GAT
TIRE INFLATION PRESSURE
TIRE INFLATION PRESSURE TIRE INFLATION PRESSURE
TIRE INFLATION PRESSURE
TIRE INFLATION PRESSURE
Check the tire inflation pressure of all the tires
while they are cold; if insufficient or excessive,adjust to the specified value.
After the tire inflation pressure has been ad-
justed, check the tires for damage and airleaks.
Be sure to put rubber caps on the valves.
kg/cm² (PSI)
Mini- Bus Tire size
195R 14C-6PR 205/70R 15 215/80R 15
205/70R 15C-6PR Rear
2.8(40)2.8(40)2.2(32) 2.8(40) Front
2.8(40) 2.8(40)2.2(32)2.8(40)
Up to 3 persons Up to
MAX. load
Rear
3.5(50)2.8(40)2.2(32)3.5(50)
Front
2.8(40) 2.8(40) 2.2(32)2.8(40)
Veh- icle
kg/cm² (PSI)
Vehicle
VAN
TRUCK Tire size
195R 14C-8PR 195R 14C-6PR195R 13C-8PR Rear
4.5(65) -
3.5(50)
Front
2.8(40)2.8(40)
-
I180A01P-GATEXTERIOR AND INTERIOR LAMP OP-
EXTERIOR AND INTERIOR LAMP OP- EXTERIOR AND INTERIOR LAMP OP-
EXTERIOR AND INTERIOR LAMP OP-
EXTERIOR AND INTERIOR LAMP OP-
ERATION
ERATION ERATION
ERATION
ERATION
Operate the light switch and combination switch
to confirm that all lamps are functioning prop- erly.
If the lamps do not go on, the probable cause
is a blown fuse or defective lamp bulb. Checkthe fuses first. If there is no blown fuse, checkthe lamp bulbs.
For information regarding the inspection and
replacement of the fuses and the lamp bulbs,refer to the section entitled "In case of emer-gency" If the fuses and bulbs are all OK, take the
vehicle to an authorized HYUNDAI dealer forinspection.
I190A01P-GATMETER, GAUGE, AND INDICATION/
METER, GAUGE, AND INDICATION/ METER, GAUGE, AND INDICATION/
METER, GAUGE, AND INDICATION/
METER, GAUGE, AND INDICATION/
WARNING LAMP OPERATION
WARNING LAMP OPERATION WARNING LAMP OPERATION
WARNING LAMP OPERATION
WARNING LAMP OPERATION
Run the engine to check the operation of all
meters, gauge, and indication/ warning lamps.If there is anything wrong, take the vehicle toan authorized HYUNDAI dealer for inspection.

CONSUMER INFORMATION
CONSUMER INFORMATION CONSUMER INFORMATION
CONSUMER INFORMATION
CONSUMER INFORMATION
8-14 I230A01P-GAT
PARKING BRAKE LEVER STROKE
PARKING BRAKE LEVER STROKE PARKING BRAKE LEVER STROKE
PARKING BRAKE LEVER STROKE
PARKING BRAKE LEVER STROKE
D030A01P-1
Pull the parking brake lever all the way up to
check the number of "clicks" that the ratchet makes. One click represents a lever movementof one notch. The lever should move the speci-fied number of notches for normal brake appli-cation.
o Parking brake lever stroke; 5 to 7 notches
If the parking brake lever stroke is not within
the standard range, have the brake lever ad-justed at an authorized HYUNDAI dealer.
Stop the engine, depress the brake pedal sev-eral times, and press down the pedal with yourfingers until initial resistance is felt. This dis-tance should be within the specified range.Free play : 3 to 8 mm (0.1 to 0.3 in.) If the brake pedal free play is not within the standard range, have the brake pedal adjustedat an authorized HYUNDAI dealer.
I220A01P-GAT
BRAKE PEDAL FREE PLAY
BRAKE PEDAL FREE PLAY BRAKE PEDAL FREE PLAY
BRAKE PEDAL FREE PLAY
BRAKE PEDAL FREE PLAYGS80170A
3 ~ 8 mm (0.1 ~ 0.3 in.)
GS80160A
6 ~ 13 mm (0.2 ~ 0.5 in.)
I210A01P-GAT
CLUTCH PEDAL FREE PLAY
CLUTCH PEDAL FREE PLAY CLUTCH PEDAL FREE PLAY
CLUTCH PEDAL FREE PLAY
CLUTCH PEDAL FREE PLAY Press down the clutch pedal with your fingers until initial resistance is felt. This distance shouldbe within the specified range. Free play : 6 to 13 mm (0.2 to 0.5 in.)If the clutch pedal free play is not within the standard range, have the clutch pedal adjustedat an authorized HYUNDAI dealer.

8-15
CONSUMER INFORMATION
CONSUMER INFORMATION CONSUMER INFORMATION
CONSUMER INFORMATION
CONSUMER INFORMATION
CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
If the front wheels are of a different type
If the front wheels are of a different type If the front wheels are of a different type
If the front wheels are of a different type
If the front wheels are of a different type
from the rear and spare wheels, do not
from the rear and spare wheels, do not from the rear and spare wheels, do not
from the rear and spare wheels, do not
from the rear and spare wheels, do not
attempt to mount the wheel for front onto
attempt to mount the wheel for front onto attempt to mount the wheel for front onto
attempt to mount the wheel for front onto
attempt to mount the wheel for front onto
rear. In this instance, use the type 2 wheel
rear. In this instance, use the type 2 wheel rear. In this instance, use the type 2 wheel
rear. In this instance, use the type 2 wheel
rear. In this instance, use the type 2 wheel
rotation method.
rotation method. rotation method.
rotation method.
rotation method.
I240A01P-GAT
WHEEL ROTATION
WHEEL ROTATION WHEEL ROTATION
WHEEL ROTATION
WHEEL ROTATION
GS80200A GS80190A
Bias tires
Radial tires
Type 2
Type 1
Tires tend to wear unevenly over a long period
of service. To make sure that the tires wear evenly as possible and for longer tire life, rotatethe wheels in the sequence illustrated.
Take the vehicle to an authorized HYUNDAI
dealer to have the chance of the wheels prop-erly adjusted. I250A01P-GAT
HINGES AND LATCHES
HINGES AND LATCHES HINGES AND LATCHES
HINGES AND LATCHES
HINGES AND LATCHES
LUBRICATION
LUBRICATION LUBRICATION
LUBRICATION
LUBRICATION
Check all latches and hinges and lubricate if
necessary by first cleaning and then applyingmultipurpose grease.

9-1
VEHICLE SPECIFICATIONS
VEHICLE SPECIFICATIONS VEHICLE SPECIFICATIONS
VEHICLE SPECIFICATIONS
VEHICLE SPECIFICATIONS
LONG(1ton)Standard
5085 (200)
1820 (71)
3080 (121)
1570 (62) 1408 (55) EXTRA LONG (1.25 ton)
Standard
5415 (213)
1820 (71)
3280 (129)
1570 (62)1408 (55)
J000A01P-GAT
9.9.
9.9.
9.
VEHICLE SPECIFICA
VEHICLE SPECIFICA VEHICLE SPECIFICA
VEHICLE SPECIFICA
VEHICLE SPECIFICA
TIONS
TIONS TIONS
TIONS
TIONS
J010A02P-GAT MEASUREMENT
MEASUREMENT MEASUREMENT
MEASUREMENT
MEASUREMENT
MINIBUS, VAN
Overall length Overall width Wheel base Wheel treadSHORT
4695 (184) 1820 (71)
2810 (110) 1570 (62) 1545 (61) LONG
5035 (198) 1820 (71)
3080 (121) 1570 (62)1545 (61)
Front Rear
ITEMS
FUEL TANK CAPACITY
J020A02P-GAT
FUEL TANK CAPACITY
FUEL TANK CAPACITY FUEL TANK CAPACITY
FUEL TANK CAPACITY
FUEL TANK CAPACITYMINIBUS, VAN
65L TRUCK
70L
TRUCK
Overall length Overall width Wheel base Wheel tread
Front Rear
Super
99
99
9
mm(inch)
mm(inch) J010A02P-GAT
MEASUREMENT
MEASUREMENT MEASUREMENT
MEASUREMENT
MEASUREMENT

VEHICLE SPECIFICATIONS
VEHICLE SPECIFICATIONS VEHICLE SPECIFICATIONS
VEHICLE SPECIFICATIONS
VEHICLE SPECIFICATIONS
9-2 D4BH(TCI)

ATDC 9°
D4BF(T/C)
2,476 cc
21
ATDC 7°
750 ± 100
J040A04P-GAT
ENGINE
ENGINE ENGINE
ENGINE
ENGINE
ITEMS Engine type Total displacement Compression ratio Firing order Injection (or Ignition) timing Idle speed (RPM) D4BB(N/A)
2,607 cc
22
1 - 3 - 4 - 2
ATDC 5°
850 ± 100DIESEL
DIESEL
12V-90AH MF, *100AH MF 12V-75A/110A
12V-2.0 kw, 2.2 kw (A/TM)ITEMS Battery Generator Starter
J050A03P-GAT ELECTRICAL
ELECTRICAL ELECTRICAL
ELECTRICAL
ELECTRICAL
GASOLINE (Minibus, Van)12V-68AH MF13.5V-95A
12V-1.2 kw
* FOR USE ONLY IN COLD AREA
GASOLINE G4JS
2,351 cc 10

BTDC 5°± 2°
750 ± 100
D4CB(TCI)
2,497 cc
17.6
-
800 ± 100

9-3
VEHICLE SPECIFICATIONS
VEHICLE SPECIFICATIONS VEHICLE SPECIFICATIONS
VEHICLE SPECIFICATIONS
VEHICLE SPECIFICATIONS
J060A06P-GAT LUBRCATION CHART
LUBRCATION CHART LUBRCATION CHART
LUBRCATION CHART
LUBRCATION CHART
Recommended in field
SAE #30 (ABOVE 0°C) SAE 20W-40 (ABOVE -10°C)SAE 15W-40 (ABOVE -15°C)SAE 10W-30 (-20°C ~ 40°C)SAE 5W-30 (-25°C ~ 10°C)SAE 0W-30 (BELOW 10°C) *1 SAE 30 (0°C ~ 40°C)SAE 20W-40 (ABOVE -10°C)SAE 15W-40 (ABOVE -15°C)SAE 10W-30 (-20°C~ 40°C)SAE 0W-30 (BELOW 10°C) *1SAE 20W-40, 20W-50 (ABOVE -10°C) SAE 15W-40, 15W-50 (ABOVE -15°C)SAE 10W-30 (-25°C ~ 40°C)SAE 10W-40, 10W-50 (ABOVE -25°C)SAE 5W-20 (BELOW -10°C) *1, *2 SAE 5W-30 (BELOW 10°C) *1 SAE 5W-40 (BELOW 20°C) *1
NORMAL DRIVING CONDITION SEVERE DRIVING CONDITION
Items
ENGINE OIL (DIESEL) ENGINE OIL (GASOLINE)
(Minibus, Van) ENGINE OIL CONSUMPTIONQuantity (liter)
Engine Oil : 6.1 at Oil Pan : 4.9
Engine Oil : 7.4 at Oil Pan : 6.6 (MAX)
4.9 (MIN)
Engine Oil : 4.3 at Oil Pan : 4.0 (MAX)
3.0 (MIN)
at Oil Filter : 0.3
Max. 1L/ 1,500 km Max. 1L/ 1,000 km
API CF-4 or ABOVE API CF-4 or ABOVE
API CE or ABOVE API SG, SG/CD, SH or SH/CD API SE or ABOVE
2.6 N/A
2.5 4D56 T/C or TCI 2.5 CRDi TCI E.C
Except E.C
*1. Restricted by driving condition and area.
*2. SAE 5W-20 not recommended for sustained high speed vehicle operation.

VEHICLE SPECIFICATIONS
VEHICLE SPECIFICATIONS VEHICLE SPECIFICATIONS
VEHICLE SPECIFICATIONS
VEHICLE SPECIFICATIONS
9-4 Quantity (liter)
Minibus, Van : 1.3 0.8
Minibus : 13, Van : 10, Truck : 7.2 As required As required
Minibus, Van : 2.6, Truck : 1.7
As required Diesel
2.6 N/A(long Van) : 8.5 2.6 N/A : 72.5 4D56 T/C : 8.52.5 4D56 TCI(3Van, 11/12Minibuss) : 8.52.5 4D56 TCI EURO III(3Van, 11/12Minibuss) : 7.53
2.5 4D56 TCI EURO III(6Van, 7/9Minibuss) : 7.53
2.5 4D56 TCI(4WD) : 9.832.5 CRDi TCI(2WD) : 8.32.5 CRDi TCI(4WD) : 11.7
Recommended in field
HYUNDAI GENUINE PARTS MTF 75W/90 (API GL-4) DIAMOND ATF DEXRON II, DIAMOND ATF SP I
DIAMOND ATF SP II
PSF-3 HIGH QUALITY ETHYLENE GLYCOL BASE FOR ALUMINUM RADIATORSAE J 1703 EQUIVALENTSAE J310a, MULTI-PURPOSE GREASE NLGI-2 OREQUIVALENT.
API GL-4 (MS517-15) : SAE 90, 140
API GL-5 (MS517-15) : SAE 80
Items
MANUAL TRANSMISSION OIL AUTOMATIC TRANSMISSION OIL TRANSFER CASE OIL POWER STEERING OIL COOLANT CLUTCH & BRAKE FLUIDFRONT, REAR WHEEL BEARING REAR AXLE STEERING GEAR BOX
Gasoline 2.0 Diesel
2.6 N/A : 2.0 2.5 4D56 T/C or TCI : 2.42.5 CRDi TCI : 3.2
Gasoline
7.53
J060A05P-GATLUBRCATION CHART
LUBRCATION CHART LUBRCATION CHART
LUBRCATION CHART
LUBRCATION CHART