2003 Hyundai H-1 (Grand Starex) spare tire

IN CASE OF EMERGENCY
IN CASE OF EMERGENCY IN CASE OF EMERGENCY
IN CASE OF EMERGENCY
IN CASE OF EMERGENCY
4-4
E050A01P-GAT SPARE WHEEL (If installed)
SPARE WHEEL (If installed) SPARE WHEEL (If installed)
SPARE WHEEL (If installed)
SPARE WHEEL (If installed) E050B01P-GAT
To reinstall the spare tire
To reinstall the spare tire To reinstall the spare tire
To reinstall the spare tire
To reinstall the spare tire 1. Set the spare tire on the center of the hanger. 2. Raise the hanger and hook it onto the holder.
CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
The spare wheel should always be securely
The spare wheel should always be securely The spare wheel should always be securely
The spare wheel should always be securely
The spare wheel should always be securely
in position.
in position. in position.
in position.
in position.
If a flat tire is changed, put the flat tire in the
If a flat tire is changed, put the flat tire in the If a flat tire is changed, put the flat tire in the
If a flat tire is changed, put the flat tire in the
If a flat tire is changed, put the flat tire in the
spare wheel mounting position, and use the
spare wheel mounting position, and use the spare wheel mounting position, and use the
spare wheel mounting position, and use the
spare wheel mounting position, and use the
wheel nut wrench to secure it firmly.
wheel nut wrench to secure it firmly. wheel nut wrench to secure it firmly.
wheel nut wrench to secure it firmly.
wheel nut wrench to secure it firmly. E050C01P-GAT
SPARE WHEEL (TRUCK)
SPARE WHEEL (TRUCK) SPARE WHEEL (TRUCK)
SPARE WHEEL (TRUCK)
SPARE WHEEL (TRUCK)
E050C01P
1. Connect the spare wheel carrier wrench with the wheel nut wrench.
2. Insert the spare wheel carrier wrench into the hole in the spare tire carrier then turn the wheel nut wrench counterclockwise, and thespare tire comes down.
E050C02P
steel wire
hook
tire support
E050A02P
Check the air pressure of the spare tire fre-
quently and make sure it is ready for emer- gency use at any time.
Maintaining the spare wheel at the highest
specified air pressure will ensure that it canalways be used under any conditions (city/-high-speed driving, varying load weight, etc.).
The spare wheel is stored under the floor of the
cargo space.
To remove the spare wheel, follow the proce-
dures described below.
1. Use the wheel nut wrench to loosen the holder mounting bolt.
2. Lift up the hanger and separate it from the holder, and then lower the hanger and re- move the spare tire.
E050B02P

IN CASE OF EMERGENCY
IN CASE OF EMERGENCY IN CASE OF EMERGENCY
IN CASE OF EMERGENCY
IN CASE OF EMERGENCY
4-5
3. Disconnect the steel wire from the tire sup-port hook after the spare tire comes down completely.
4. To install the spare tire, build the spare tire as following.
E050C03P
E050C04P
5. Connect the steel wire with the support hook. 6. Insert the spare wheel carrier wrench into
the hole in the spare tire carrier then turn the wheel nut wrench clockwise.
7. After the spare tire fully raised, tighten by hand to about 30 kg f (295 N).
Then, remove the spare wheel carrier wrenchwith care not to turn it in the reverse direc-tion. Now, ensure that the tire is secured inposition.
CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
If you cannot secure the spare tire in posi-
If you cannot secure the spare tire in posi- If you cannot secure the spare tire in posi-
If you cannot secure the spare tire in posi-
If you cannot secure the spare tire in posi- tion, load it on the cargo deck and ask your
tion, load it on the cargo deck and ask your tion, load it on the cargo deck and ask your
tion, load it on the cargo deck and ask your
tion, load it on the cargo deck and ask your
nearest service shop for inspection.
nearest service shop for inspection. nearest service shop for inspection.
nearest service shop for inspection.
nearest service shop for inspection.
E050C05P
rear wheel tire
wheel carrier guide
front wheel tire tire support
hook
tire support
steel wire
E050D01P-GAT
SPARE TIRE ANTI-THEFT DEVICE
SPARE TIRE ANTI-THEFT DEVICE SPARE TIRE ANTI-THEFT DEVICE
SPARE TIRE ANTI-THEFT DEVICE
SPARE TIRE ANTI-THEFT DEVICE
(If installed)
(If installed) (If installed)
(If installed)
(If installed)
FFT903C
Latch plate
Spare wheel carrier mount-ing bracket
This device is designed to protect the spare tire
theft. After fitting the latch plate hole in spare wheel
carrier mounting bracket with a spare wheelcarrier wrench, lock with a key bought person-ally.

IN CASE OF EMERGENCY
IN CASE OF EMERGENCY IN CASE OF EMERGENCY
IN CASE OF EMERGENCY
IN CASE OF EMERGENCY
4-6
GS40160A
Flat tire
GT40170A
E060A05P-GAG
2WD 4WD
1. Comply with local regulations concerning
the protection of broken-down vehicles by switching on the hazard warning flashers,setting up a warning triangle flashing signallamp, etc., at an adequate distance from thevehicle.
Others in the vehicle should get out of the
vehicle and wait in a safe place.
2. Position the vehicle on a flat, hard surface and apply the parking brake.
To prevent the vehicle from rolling when it is
raised on the jack, chock the wheel diago-nally opposite to that being changed.
3. Prepare the spare wheel, jack and wheel nut wrench. 4. The spare tire should be placed, for safety,
under the vehicle and near the jack forconvenient access when ready to bemounted.
5. Loosen the wheel nuts with the wheel nut wrench as shown in the drawing. Do notremove the wheel nuts yet.
GT40140A
C260A01P-GAG
E060A02P-GAT
IF A TIRE IS FLATENED
IF A TIRE IS FLATENED IF A TIRE IS FLATENED
IF A TIRE IS FLATENED
IF A TIRE IS FLATENED
If a tire must be changed due to a flat, do so
only after first following every precaution for safety parking the vehicle in a place where it isnot a traffic hazard or dangerous to you andyour vehicle’s occupants, on a flat surface, andin such a way that you will not be injured by anypart of the vehicle while changing the tire.

IN CASE OF EMERGENCY
IN CASE OF EMERGENCY IN CASE OF EMERGENCY
IN CASE OF EMERGENCY
IN CASE OF EMERGENCY
4-7
GS40210A
E060A08P-GAG
2WD4WD Tightening torque:
Tightening torque: Tightening torque:
Tightening torque:
Tightening torque:GS40230A
GS40200A
Rear
Front
Minibus, Van 12 to 14 kg.m (118 to 137 N.m, 87 to 101 lbs.ft)12 to 14 kg.m (118 to 137 N.m, 87 to 101 lbs.ft)
Truck 18 to 22 kg.m (177 to 216 N.m, 130 to 159 lbs.ft) 18 to 22 kg.m (177 to 216 N.m, 130 to 159 lbs.ft)
CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
Never put oil on the wheel bolts or nuts,
Never put oil on the wheel bolts or nuts, Never put oil on the wheel bolts or nuts,
Never put oil on the wheel bolts or nuts,
Never put oil on the wheel bolts or nuts, because this may cause them to become
because this may cause them to become because this may cause them to become
because this may cause them to become
because this may cause them to become
loose.
loose. loose.
loose.
loose.
9. Lower the vehicle slowly and then alter-
nately tighten the nuts until each nut has been tightened to the specified torque. CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
When tightening the wheel nuts, do not
When tightening the wheel nuts, do not When tightening the wheel nuts, do not
When tightening the wheel nuts, do not
When tightening the wheel nuts, do not
apply excessive force to tighten them, such
apply excessive force to tighten them, such apply excessive force to tighten them, such
apply excessive force to tighten them, such
apply excessive force to tighten them, such
as by using your foot to apply force to the
as by using your foot to apply force to the as by using your foot to apply force to the
as by using your foot to apply force to the
as by using your foot to apply force to the
wheel nut wrench, or by using a pipe or
wheel nut wrench, or by using a pipe or wheel nut wrench, or by using a pipe or
wheel nut wrench, or by using a pipe or
wheel nut wrench, or by using a pipe or
similar tool.
similar tool. similar tool.
similar tool.
similar tool.
10. Remove the chock from the wheel.
11. Place the wheel cap, and then tap the wheel cap edge with your hand.
12. The fault tire should be repaired and bal- anced as soon as possible.
6. Refer to the section entitled "Jacking up the
vehicle" to select a jacking point near the flattire at which to position the jack, and thenraise the vehicle until the tire is slightly offthe ground. Remove the wheel nuts.
7. Clean away any mud, etc. on the hub sur- face or in the installation holes in the wheel, and then mount the spare tire.
8. With the tapered side of the wheel nuts facing toward the wheel (see illustration),screw the nuts onto the bolt and tighten allthe way by hand, to the extent that the wheelis not loose.

IN CASE OF EMERGENCY
IN CASE OF EMERGENCY IN CASE OF EMERGENCY
IN CASE OF EMERGENCY
IN CASE OF EMERGENCY
4-8 The regulations concerning towing may differ from country to country. It is recommended thatyou may obey the regulations in your area. Ifyour vehicle is to be towed, pay careful atten-tion to the following points.
C190A01A-GATTRAILER OR VEHICLE TOWING
TRAILER OR VEHICLE TOWING TRAILER OR VEHICLE TOWING
TRAILER OR VEHICLE TOWING
TRAILER OR VEHICLE TOWING
If you are considering towing with your car, youshould first check with your Province Depart-ment of Motor Vehicles to determine their legal requirements.Since laws vary from province to province, the requirements for towing trailers, cars, othertypes of vehicles, or apparatus may differ. Askyour Hyundai dealer for further details beforetowing.
GX40250A
Rear (Minbus, Van)Towing hook
(1) Move the gearshift lever to neutral.
(2) Be sure the towing speed is within the legal limit.
(3) On vehicles with steering lock system, turn the ignition switch to "ACC" to unlock the steering wheel. If you will be using the turnsignals while being towed, turn the ignitionswitch to "ON" position.
(4) To prevent the exhaust gas from entering the towing vehicle, set the air selection leveron the heater control to the recirculationposition.
(5) Turn on the hazard warning lamps.
(6) During towing, make sure that close contact is maintained between the drivers of both vehicles, and that the vehicles travel at low speed. Avoid abrupt starting or stoppingwhich might subject the vehicles to shock.
(7) If the transmission is malfunctioning or dam- aged, tow the vehicle with the rear wheelsraised off the ground.
(8) If the vehicle is equipped with a brake boost- er system, the brake boosting power will belost and greater force will be required todepress the brake pedal.
(9) If the vehicle is equipped with a power steering system, greater force will be re-quired to operate the steering wheel.
NOTE:
NOTE: NOTE:
NOTE:
NOTE:
Your vehicle should only be used to tow
Your vehicle should only be used to tow Your vehicle should only be used to tow
Your vehicle should only be used to tow
Your vehicle should only be used to tow another vehicle if the weight of the other
another vehicle if the weight of the other another vehicle if the weight of the other
another vehicle if the weight of the other
another vehicle if the weight of the other
vehicle is less than that of your vehicle.
vehicle is less than that of your vehicle. vehicle is less than that of your vehicle.
vehicle is less than that of your vehicle.
vehicle is less than that of your vehicle.
E070A01P-GAT
TOWING
TOWING TOWING
TOWING
TOWING
GX40240A
Front (Minbus, Van)
Towing hook
Tow at the illustrated point. Using any part other than the designated towing
hooks could result in damage to vehicle body.
GY40240B
Front (Truck)
13. After the spare tire is once again replaced
by the original tire, adjust the inflation pres- sure to the correct specification.

IN CASE OF EMERGENCY
IN CASE OF EMERGENCY IN CASE OF EMERGENCY
IN CASE OF EMERGENCY
IN CASE OF EMERGENCY
4-11
9. If the trailer has electric brakes, start your
vehicle and trailer moving, and then apply the trailer brake controller by hand to besure the brakes are working. This lets you
check your electrical connection at the sametime.
10. During your trip, check occasionally to be sure that the load is secure, and that thelights and any trailer brakes are still working.
11. Avoid jerky starts, sudden acceleration or sudden stops.
12. Avoid sharp turns and rapid lane changes.
13. Avoid holding the brake pedal down too long or too frequently. This could cause the brakes to overheat, resulting in reduced brakingefficiency.
14. When going down a hill, shift into a lower gear and use the engine braking effect.When ascending a long grade, downshift the
transmission to a lower gear and reducespeed to reduce chances of engine over-
loading and/or overheating.
15. If you have to stop while going uphill, do not hold the vehicle in place by pressing on theaccelerator. This can cause the automatictransmission to overheat. Use the parkingbrake or footbrake.
NOTE:
NOTE: NOTE:
NOTE:
NOTE:
When towing, check transmission fluid more
When towing, check transmission fluid more When towing, check transmission fluid more
When towing, check transmission fluid more
When towing, check transmission fluid more frequently.
frequently. frequently.
frequently.
frequently. CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
If overheating should occur when towing,
If overheating should occur when towing, If overheating should occur when towing,
If overheating should occur when towing,
If overheating should occur when towing,(temperature gauge
(temperature gauge (temperature gauge
(temperature gauge
(temperature gauge
reads near red zone),
reads near red zone), reads near red zone),
reads near red zone),
reads near red zone),
taking the following action may reduce or
taking the following action may reduce or taking the following action may reduce or
taking the following action may reduce or
taking the following action may reduce or
eliminate
eliminate eliminate
eliminate
eliminate
the problem.
the problem. the problem.
the problem.
the problem.
1.1.
1.1.
1. Turn off the air conditioner.
Turn off the air conditioner. Turn off the air conditioner.
Turn off the air conditioner.
Turn off the air conditioner.
2.2.
2.2.
2. Reduce highway speed.
Reduce highway speed. Reduce highway speed.
Reduce highway speed.
Reduce highway speed.
3.3.
3.3.
3. Select a lower gear when going uphill.
Select a lower gear when going uphill. Select a lower gear when going uphill.
Select a lower gear when going uphill.
Select a lower gear when going uphill.
4.4.
4.4.
4. While in stop and go traffic, place the
While in stop and go traffic, place the While in stop and go traffic, place the
While in stop and go traffic, place the
While in stop and go traffic, place the
gear selection in park
gear selection in park gear selection in park
gear selection in park
gear selection in park or neutral and idle
or neutral and idle or neutral and idle
or neutral and idle
or neutral and idle
the engine at a higher speed.
the engine at a higher speed. the engine at a higher speed.
the engine at a higher speed.
the engine at a higher speed.
C190F01A-GAT
Trailer or Vehicle Towing Tips
Trailer or Vehicle Towing Tips Trailer or Vehicle Towing Tips
Trailer or Vehicle Towing Tips
Trailer or Vehicle Towing Tips
1. Before towing, check hitch and safety chain
connections as well as proper operation of the trailer running lights, brake lights, andturn signals.
2. Always drive your vehicle at a moderate speed (Less than 100 km/h).
3. Trailer towing requires more fuel than nor- mal conditions.
4. To maintain engine braking efficiency and electrical charging performance, do not usefifth gear (manual transmission) or overdrive(automatic transmission).
5. Always secure items in the trailer to prevent load shift while driving.
6. Check the condition and air pressure of all tires on the trailer and your car. Low tirepressure can seriously affect the handling.
Also check the spare tire.
7. The vehicle/trailer combination is more af- fected by crosswind and buffeting. Whenbeing passed by a large vehicle, keep aconstant speed and steer straight ahead. Ifthere is too much wind buffeting slow downto get out of the other vehicle’s air turbu-lence.
8. When parking your car and trailer, especial- ly on a hill, be sure to follow all the normalprecautions. Turn your front wheel into the
curb, set the parking brake firmly, and putthe transmission in 1st or Reverse (manual)or Park (automatic). In addition, place wheel
chocks at each of the trailer’s tires. D030A01A-AAT
IF THE ENGINE OVERHEATS
IF THE ENGINE OVERHEATS IF THE ENGINE OVERHEATS
IF THE ENGINE OVERHEATS
IF THE ENGINE OVERHEATS
GT40260A
If your temperature gauge indicates overheat-
ing, you experience a loss of power, or hear loud pinging or knocking and the engine isprobably too hot. If this happens to you, youshould:

IN CASE OF EMERGENCY
IN CASE OF EMERGENCY IN CASE OF EMERGENCY
IN CASE OF EMERGENCY
IN CASE OF EMERGENCY
4-17
1) Horizontal line dimension from ground
MINIBUS 2WD:849 mm (33.43 in.) 4WD:972 mm (38.27 in.)
VAN(2WD) : 855 mm (33.66 in.)
TRUCK Long Wheel base
:847 mm (33.35 in.)Extra long Wheel base:845 mm (33.27 in.)
2) Distance between each vertical line.
MINIBUS/VAN(2WD/4WD):1300mm (51.18 in.)
TRUCK (Long wheel base/Extra long
wheel base) : 1272 mm (50.08 in.)
3) Distance between the headlights and the wall that the lights are tested against: 3000 mm (118.11 in)
And then, draw the parallel line at 30 mm (1.18 in.) place under the horizontal line.
7. Adjust each cut-off line of the low beam to the parallel line with a phillips screwdriver - VERTICAL AIMING
8. Adjust each cut-off line of the low beam to the each vertical line with a phillips screw- driver - HORIZONTAL AIMING.
G290A03P-AATHEADLIGHT AIMING ADJUSTMENT
HEADLIGHT AIMING ADJUSTMENT HEADLIGHT AIMING ADJUSTMENT
HEADLIGHT AIMING ADJUSTMENT
HEADLIGHT AIMING ADJUSTMENT
G290A01P-1
Before performing aiming adjustment, make sure of the following.
1. Keep all tires inflated to the correct pres- sure.
2. Place the vehicle on level ground and press the front bumper & rear bumper down sev-eral times.
3. See that the vehicle is unloaded (except for full levels of coolant, engine oil and fuel, andspare tire, jack, and tools).
4. Clean the head lights lens and turn on the headlight (Low beam).
5. Open the hood.
6. Draw the vertical line (through the center of each headlight) and the horizontal line (through the center of each headlight) on theaiming screen.
Horizontalaiming
Verticalaiming
G270A01S-AAT
HEADLIGHT BULB
HEADLIGHT BULB HEADLIGHT BULB
HEADLIGHT BULB
HEADLIGHT BULB
Replacement instructions:
Replacement instructions: Replacement instructions:
Replacement instructions:
Replacement instructions:
1. Allow the bulb to cool. Wear eye protection.
2. Always grasp the bulb by its plastic base,
avoid touching the glass.
3. Disconnect the power cord from the bulb base in the back of the headlight.
4. Push the bulb spring for removing the head- light bulb.
5. Remove the protective cap from the re- placement bulb and install the new bulb by matching the plastic base with the headlighthole. Retighten the bulb spring and recon-nect the power cord.
6. Use the protective cap and carton to dis- pose of the old bulb.
7. Check for proper headlight aim.
WARNING
WARNING WARNING
WARNING
WARNING
This halogen bulb contains gas under pres-
This halogen bulb contains gas under pres- This halogen bulb contains gas under pres-
This halogen bulb contains gas under pres-
This halogen bulb contains gas under pres- sure and if impacted could shatter, resulting
sure and if impacted could shatter, resulting sure and if impacted could shatter, resulting
sure and if impacted could shatter, resulting
sure and if impacted could shatter, resulting
in flying fragments. Always wear eye pro-
in flying fragments. Always wear eye pro- in flying fragments. Always wear eye pro-
in flying fragments. Always wear eye pro-
in flying fragments. Always wear eye pro-
tection when servicing the bulb. Protect the
tection when servicing the bulb. Protect the tection when servicing the bulb. Protect the
tection when servicing the bulb. Protect the
tection when servicing the bulb. Protect the
bulb against abrasions or scratches and
bulb against abrasions or scratches and bulb against abrasions or scratches and
bulb against abrasions or scratches and
bulb against abrasions or scratches and
against liquids when lighted. Turn on the
against liquids when lighted. Turn on the against liquids when lighted. Turn on the
against liquids when lighted. Turn on the
against liquids when lighted. Turn on the
bulb only when installed in a headlight. Re-
bulb only when installed in a headlight. Re- bulb only when installed in a headlight. Re-
bulb only when installed in a headlight. Re-
bulb only when installed in a headlight. Re-
place the headlight if damaged or cracked.
place the headlight if damaged or cracked. place the headlight if damaged or cracked.
place the headlight if damaged or cracked.
place the headlight if damaged or cracked.
Keep the bulb out of the reach of children
Keep the bulb out of the reach of children Keep the bulb out of the reach of children
Keep the bulb out of the reach of children
Keep the bulb out of the reach of children
and dispose of the used bulb with care.
and dispose of the used bulb with care. and dispose of the used bulb with care.
and dispose of the used bulb with care.
and dispose of the used bulb with care.

CONSUMER INFORMATION
CONSUMER INFORMATION CONSUMER INFORMATION
CONSUMER INFORMATION
CONSUMER INFORMATION
8-6 I040A01P-GAT
Vehicle Interior
Vehicle Interior Vehicle Interior
Vehicle Interior
Vehicle Interior
The following should be checked each time when the vehicle is driven:
o Light operation
o Windshield wiper operation
o Horn operation
o Defroster, heater operation (and air condi- tioning, if equipped)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transmission operation, including clutch operation
o Automatic transmission operation, including "Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate correctly or appear to be functioning correctly,inspect it carefully and seek assistance fromyour Hyundai dealer if service is needed. Adequate care of your vehicle at regular inter- vals serves to preserve the value and appear-ance as long as possible. Some maintenance items can be carried out bythe owner (Consumer Information), while othershould be done only by an authorized dealer(Periodic Inspection and Maintenance). Thissection describes only those items which canbe carried out by the owner. In the event amalfunction or other problem is discovered,have it corrected by an authorized HYUNDAIdealer. This section contains information oninspection maintenance procedures that youcan do yourself, if you so desire. Follow theinstructions and cautions for each of the vari-ous procedures. When checking or servicing the inside of the engine compartment, be sure the engine isstopped and has had a chance to cool down. Ifit is necessary to do work in the engine com-partment with the engine running, be especiallycareful that your clothing, hair, etc., becomesnot caught by the fan, V-belts, or other movingparts. I050A01P-GAT
Inspection items
Inspection items Inspection items
Inspection items
Inspection items
( 1 ) Engine oil
( 2 ) Engine coolant
(3) Battery
( 4 ) Brake fluid
( 5 ) Clutch fluid (hydraulic clutch only)
( 6 ) Washer fluid
( 7 ) Wheel condition (including spare wheel)
(8) Tire inflation pressure (including spare
wheel)
I020A02P-GAT
GENERAL CHECKS
GENERAL CHECKS GENERAL CHECKS
GENERAL CHECKS
GENERAL CHECKS
Engine Compartment
Engine Compartment Engine Compartment
Engine Compartment
Engine Compartment The following should be checked regularly:
o Engine oil level and condition
o Transmission fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level and condition
o Tire pressure and condition (including spare)
o Battery condition I030A02P-GAT
Vehicle Exterior
Vehicle Exterior Vehicle Exterior
Vehicle Exterior
Vehicle Exterior The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut tightness
o Air cleaner filter condition
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and corrosion
o Fluid leaks
o Door and hood lock condition