Page 1719 of 4770
AUTOMATIC TRANSAXLELOWER VALVE BODY ±
AX±86
VALVE BODY SPRINGS SPECIFICATIONS
HINT: During re±assembly please refer to the spring specifications below to help you to discriminate
between the different springs.
Spring (Color)Free length / Outer diameter
mm (in.)Number of Coils
@@
@@
@:
[c A]
Secondary Regulator Valve Spring
(None)43.60 / 10.90 (1.7165 / 0.4291)11.5
@@
@@
@:
[c B]
Lock±up Signal Valve Spring (None)30.00 / 8.20 (1.1811 / 0.3228)11.5
@@
@@
@:
[c C]
3±4 Shift Valve Spring (None)29.27 / 9.70 (1.1524 / 0.3819)10.5
AX0GD±02
Page 1724 of 4770
AUTOMATIC TRANSAXLEDIFFERENTIAL ASSEMBLY ±
AX±91
(b) Remove the pinion shaft from the case.
(c) Remove the 2 pinions and 2 side gears with the 4 thrust
washers.
5. REMOVE LH OIL SEAL
Using a hammer and screwdriver, remove the oil seal.
6. REMOVE BEARING OUTER RACE FROM LH SIDE
BEARING RETAINER
Using SST, press out the outer race and shim.
SST 09350±32014 (09351±32090)
7. REMOVE RH OIL SEAL
Using a hammer and screwdriver, remove the oil seal.
DIFFERENTIAL CASE ASSEMBLY
1. INSTALL RH OIL SEAL
(a) Using SST, drive in a new oil seal until its surface is flush
with the surface of the case.
SST 09350±32014 (09351±32130, 09351±32150)
(b) Coat the oil seal lip with MP grease.
AX0GH±02
Page 1725 of 4770
AUTOMATIC TRANSAXLEDIFFERENTIAL ASSEMBLY ±
AX±92
2. INSTALL BEARING OUTER RACE TO LH SIDE BEAR-
ING RETAINER
(a) Place the shim onto the retainer.
(b) Using SST, press a new outer race into the retainer.
SST 09350±32014 (09351±32111, 09351±32130)
HINT: Use the 2.60 mm (0.1024 in.) thick thim.
3. INSTALL LH OIL SEAL
(a) Using SST, drive in a new oil seal.
SST 09350±32014 (09351±32130, 09351±32150)
Oil seal drive in depth:
2.7 mm (0.106 in.)
(b) Coat the oil seal lip with MP grease.
4. ASSEMBLE DIFFERENTIAL CASE
(a) Install the removed thrust washers to the side gears.
(b) Install the side gears with thrust washers, pinion thrust
washers and pinion gears.
(c) Install the pinion shaft.
Page 1727 of 4770

AUTOMATIC TRANSAXLEDIFFERENTIAL ASSEMBLY ±
AX±94
(c) Using SST and a press, press in the LH side bearing onto
the differential case.
SST 09710±28020 (09710±08040)
6. INSTALL RING GEAR
(a) Clean the contact surface of the differential case.
(b) Heat the ring gear to about 100 °C (212 °F) in an oil bath.
(c) Carefully remove the ring gear from the water.
NOTICE: Do not heat the ring gear above 110 °C (230 °F).
(d) Clean the contact surface of the ring gear with cleaning
solvent.
(e) Quickly install the ring gear on the differential case.
(f) Install new locking plates and set bolts. When the ring
gear has cooled sufficiently, tighten the set bolts uniformly
a little at a time. Torque the bolts.
Torque: 97 N´m (985 kgf´cm, 71 ft´lbf)
(g) Using a hammer and drift punch, stake the locking plates.
HINT: Stake one claw flush with the flat surface of the nut.
For the claw contacting the protruding portion of the nut,
stake only the half on the tightening side.
DRIVE PINION DISASSEMBLY
1. REMOVE DRIVE PINION SHAFT BEARING
Using SST, press out the bearing.
SST 09950±00020
AX0GJ±02
Page 1728 of 4770
AUTOMATIC TRANSAXLEDIFFERENTIAL ASSEMBLY ±
AX±95
2. REMOVE OIL SEALS FROM CAGE
Using SST, press out the two oil seals together.
SST 09350±32014 (09351±32090)
3. REMOVE SHAFT BEARING OUTER RACE FROM
CAGE
Using a hammer and brass bar, drive out the outer race
from the cage.
4. REMOVE COUNTER DRIVEN GEAR BEARING
Using SST, press out the bearing.
SST 09950±00020
DRIVE PINION SHAFT ASSEMBLY
1. INSTALL COUNTER DRIVEN GEAR BEARING
Using SST, press in a new bearing.
SST 09350±32014 (09351±32090)
2. INSTALL OIL SEALS TO CAGE
(a) Using SST, press in a new oil seal with the lip facing down-
ward.
SST 09350±32014 (09351±32090)
Oil seal press in depth (from flat end):
9.5 mm (0.374 in.)
AX0GK±02
Page 1729 of 4770
AUTOMATIC TRANSAXLEDIFFERENTIAL ASSEMBLY ±
AX±96
(b) Measure the oil seal press in depth.
Oil seal press in depth:
4 mm (0.16 in.)
(c) With the oil seal lip facing upward, use SST to press in a
new oil seal until its end is flush with the surface of the
cage.
SST 09350±32014 (09351±32090)
(d) Coat the oil seal lip with MP grease.
3. INSTALL SHAFT BEARING OUTER RACE TO CAGE
Using SST, press a new outer race into the cage.
SST 09350±32014 (09351±32111, 09351±32130)
4. INSTALL DRIVE PINION SHAFT BEARING
Using SST, press in the bearing.
SST 09350±32014 (09351±32100)
5. PLACE BEARING CAGE ONTO DRIVE PINION SHAFT
Be careful not to damage the oil seal with the splines.
Page 1735 of 4770
AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±102
3. INSTALL SNAP RING INTO CASE
(a) Using SST, install the snap ring into the groove.
SST 09350±32014 (09351±32050)
(b) Slightly tap the drive pinion to fit the snap ring into the
groove.
4. INSTALL ROTOR SENSOR
Install the rotor sensor, facing the magnet outward.
5. INSTALL OIL SLINGER
Install the oil slinger, facing the lip outward.
6. INSTALL OUTER RACE
Using SST, drive the outer race into the case.
SST 09350±32014 (09351±32100, 09351±32140)
Page 1739 of 4770
AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±106
7. STAKE COUNTER DRIVEN GEAR NUT
8. INSTALL DRIVE PINION CAP
9. INSTALL CARRIER COVER
(a) Clean the threads of the bolts and case with white gaso-
line.
(b) Coat the threads of the bolts with sealer.
Sealer:
Part No.08833±00070, THREE BOND 1324 or equiva-
lent
(c) Install the carrier cover over the gasket.
Torque: 25 N´m (250 kgf´cm, 18 ft´lbf)
4±SPEED GEAR UNIT INSTALLATION
1. INSTALL MANUAL VALVE SHAFT
(a) Coat the oil seal lip with MP grease.
(b) Using a socket wrench and hammer, drive in a new manu-
al valve shaft oil seal to the case.
(c) Assemble a new collar to the manual valve lever.
(d) Install the manual valve lever shaft to the transaxle case
through the manual valve lever.
AX0SY±01