Page 3502 of 4592
B01240
SST
B01241
ST±16
± STARTING (1MZ±FE)STARTER
1743 Author: Date:
If the contact plate is not pressed down with the spe-
cified pressure, the contact plate may tilt due to coil
deformation or the tightening of the nut.
(2) Using SST, tighten the nuts to the specified torque.
SST 09810±38140
Torque: 17 N´m (173 kgf´cm, 13 ft´lbf)
NOTICE:
If the nut is over tightened, it may cause cracks on the in-
side of the insulator.
(h) Clean the contact surfaces of the remaining contact plate
and plunger with a dry shop rag.
(i) Reinstall the plunger, new gasket and end cover with the
3 bolts.
Torque: 2.5 N´m (26 kgf´cm, 23 in.´lbf)
Page 3514 of 4592
R07653
SR06G±01
F01477
SR±8
± STEERINGSTEERING WHEEL
2103 Author: Date:
STEERING WHEEL
INSPECTION
1. CHECK STEERING WHEEL FREEPLAY
With the vehicle stopped and tires facing straight ahead, rock
the steering wheel gently back and forth with light finger pres-
sure.
Freeplay should not exceed the maximum.
Maximum freeplay: 30 mm (1.18 in.)
2. CHECK STEERING EFFORT
(a) Center the steering wheel.
(b) Remove the steering wheel pad.
(See page SR±11)
(c) Start the engine and run it at idle.
(d) Measure the steering effort in both directions.
Reference: 5.9 N´m (60 kgf´cm, 52 in.´lbf)
HINT:
Be sure to consider the tire type, pressure and contact surface
before making your diagnosis.
(e) Torque the steering wheel set nut.
Torque: 35 N´m (360 kgf´cm, 26 ft´lbf)
(f) Install the steering wheel pad.
(See page SR±16)
Page 3515 of 4592
SR06H±03
W03348
Torx ScrewSteering Wheel Pad
Steering Wheel
Torx Screw
Steering Wheel Lower
No.2 Cover
Steering Column Assembly
Intermediate Shaft Assembly
No.1 Lower Instrument Panel Combination Switch
(w/ Spiral Cable)Steering Wheel Lower
No.2 Cover
Column
Upper Cover
Lower No.2
Cover
Column Lower Cover
Lower Instrument
Finish Panel
Hood Lock Control Cable
Clip
Front Door Inside Scuff Plate
Cowl Side Trim LH Lower
Instrument Panel
35 (360, 26)
25 (260, 19)
7.1 (72, 63 in.´lbf)
35 (360, 26)
35 (360, 26)
7.1 (72, 63 in.´lbf)
N´m (kgf´cm, ft´lbf) : Specified torque
± STEERINGTILT STEERING COLUMN
SR±9
2104 Author: Date:
TILT STEERING COLUMN
COMPONENTS
Page 3516 of 4592
F01476
Key Unlock Warning Switch
Column Upper Bracket Ignition Switch
Energy Absorbing PlateTransponder Key Coil Key Cylinder Lamp Assembly
Key
Interlock
Solenoid Key Cylinder
Transponder Key
Amplifier
Energy Absorbing Plate
Guide Energy Absorbing Clip
Energy Absorbing Plate
Energy Absorbing Plate
Guide
Energy Absorbing Clip Column TubeTilt Lever
Return Spring
Tapered±Head Bolt Column Upper Tube Turn Signal Bracket
Lower Column Tube AttachmentColumn Tube Support
7 (70, 61 in.´lbf)
19 (195, 14)
N´m (kgf´cm, ft´lbf): Specified torque
Non±reusable partw/ ENGINE IMMOBILISER SYSTEM:
A/T: SR±10
± STEERINGTILT STEERING COLUMN
2105 Author: Date:
Page 3521 of 4592
SR06L±01
W03347
W03337
± STEERINGTILT STEERING COLUMN
SR±15
2110 Author: Date:
REASSEMBLY
NOTICE:
When using a vise, do not overtighten it.
1. INSTALL 2 ENERGY ABSORBING PLATES
(a) Install the energy absorbing plate guide and absorbing
plate.
(b) Install the new energy absorbing clip.
2. INSTALL COLUMN TUBE SUPPORT
(a) Install the tube attachment to the tube support.
(b) Torque the bolt and washer.
Torque: 19 N´m (195 kgf´cm, 14 ft´lbf)
3. INSTALL TILT LEVER RETURN SPRING
4. INSTALL TURN SIGNAL BRACKET
Torque the 2 bolts.
Torque: 7 N´m (70 kgf´cm, 61 in.´lbf)
5. INSTALL COLUMN UPPER BRACKET AND COLUMN
UPPER CLAMP
Tighten the 2 new tapered±head bolts until the bolt heads break
off.
6. w/ ENGINE EMMOBILISER SYSTEM:
INSTALL KEY CYLINDER LAMP ASSEMBLY
Install the lamp assembly to the key coil.
7. w/ ENGINE EMMOBILISER SYSTEM:
INSTALL TRANSPONDER KEY COIL WITH KEY CYL-
INDER LAMP ASSEMBLY
Tighten the screw.
8. w/o ENGINE EMMOBILISER SYSTEM:
INSTALL KEY CYLINDER LAMP ASSEMBLY
Tighten the screw.
Page 3522 of 4592
SR06M±01
W03303
Matchmarks
W02655
Mark SR±16
± STEERINGTILT STEERING COLUMN
2111 Author: Date:
INSTALLATION
1. INSTALL STEERING COLUMN ASSEMBLY
(a) Torque the 4 column assembly set nuts.
Torque: 25 N´m (260 kgf´cm, 19 ft´lbf)
(b) Connect the connectors.
2. INSTALL INTERMEDIATE SHAFT ASSEMBLY
Torque the bolt.
Torque: 35 N´m (360 kgf´cm, 26 ft´lbf)
3. CONNECT INTERMEDIATE SHAFT ASSEMBLY
(a) Align the matchmarks on the intermediate shaft and con-
trol valve shaft.
(b) Torque the bolt.
Torque: 35 N´m (360 kgf´cm, 26 ft´lbf)
4. INSTALL SPIRAL CABLE
(See page BE±23)
5. INSTALL COMBINATION SWITCH WITH SPIRAL
CABLE
(a) Tighten the 3 screws.
(b) Connect the airbag connector.
(c) Connect the 3 connectors.
6. INSTALL LOWER INSTRUMENT FINISH PANEL
7. INSTALL LH LOWER INSTRUMENT PANEL
Tighten the 4 bolts.
8. INSTALL No.1 LOWER INSTRUMENT PANEL
(a) Connect the hood lock control cable.
(b) Tighten the 2 screws.
9. INSTALL COWL SIDE TRIM
Install the clip.
10. INSTALL FRONT DOOR INSIDE SCUFF PLATE
11. INSTALL UPPER AND LOWER COLUMN COVERS
(a) Tighten the 3 screws.
(b) Install the lower No.2 cover to the lower cover.
12. CENTER SPIRAL CABLE
(a) Check that the front wheels are facing straight ahead.
(b) Turn the cable counterclockwise by hand until it becomes
harder to turn the cable.
(c) Then rotate the cable clockwise about 3 turns to align the
mark.
HINT:
The cable will rotate about 3 turns to either left or right of the
center.
Page 3523 of 4592
W03304
Torx Screw
Screw Case
± STEERINGTILT STEERING COLUMN
SR±17
2112 Author: Date:
13. INSTALL STEERING WHEEL
(a) Align the matchmarks on the wheel and main shaft.
(b) Torque the wheel set nut.
Torque: 35 N´m (360 kgf´cm, 26 ft´lbf)
(c) Connect the connector.
14. INSTALL STEERING WHEEL PAD
NOTICE:
Make sure the wheel pad is installed to the specified
torque.
If the wheel pad has been dropped, or there are
cracks, dents or other defects in the case or connec-
tor, replace the wheel pad with a new one.
When installing the wheel pad, take care that the wir-
ings do not interfere with other parts and are not
pinched between other parts.
(a) Connect the airbag connector.
(b) Install the pad after confirming that the circumference
groove of the torx screw is caught on the screw case.
(c) Using a torx socket wrench, torque the 2 screws.
Torque: 7.1 N´m (72 kgf´cm, 63 in.´lbf)
(d) Install the 2 steering wheel lower No.2 covers.
15. CHECK STEERING WHEEL CENTER POINT
Page 3524 of 4592
SR06N±03
W03364
Pressure Feed Tube Connector
Oil Pressure Switch
Drive Belt
Clamp Plate
Clamp Plate
Holder
Clamp
Front Fender
Apron Seal RH PS Vane Pump
AssemblyReturn Hose Gasket Union Bolt 5S±FE Engine :
21 (210, 15)
43 (440, 32)
*29 (293, 21)
10 (100, 7)
25 (250, 18)
*32 (326, 24)
43 (440, 32)
52 (525, 38)
N´m (kgf´cm, ft´lbf) : Specified torque
Non±reusable part
For use with SST * SR±18
± STEERINGPOWER STEERING VANE PUMP
2113 Author: Date:
POWER STEERING VANE PUMP
COMPONENTS
