Page 3391 of 4592

S05054
New Gasket
FI1654
Fulcrum Length
30 cm
SST
FI6372 FI6372
New O±Ring
Grommet
InjectorCORRECT
WRONG
± SFI (1MZ±FE)SFI SYSTEM
SF±3
1502 Author: Date:
(b) When connecting the union bolt on the high pressure pipe
union, observe these procedures:
(1) Always use 2 new gaskets.
(2) Tighten the union bolt by hand.
(3) Tighten the union bolt to the specified torque.
Torque: 32.5 N´m (330 kgf´cm, 24 ft´lbf)
(c) When connecting the flare nut on the high pressure pipe
union, observe these procedures:
(1) Apply a light coat of engine oil to the flare nut, and
tighten the flare nut by hand.
(2) Using SST, tighten the flare nut to specified torque.
SST 09631±22020
NOTICE:
Do not rotate the fuel pipe, when tightening the flare nut.
Torque: 28 N´m (285 kgf´cm, 21 ft´lbf) for using SST
HINT:
Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).
(d) Observe these precautions when removing and installing
the injectors.
(1) Never reuse the O±ring.
(2) When placing a new O±ring on the injector, take
care not to damage it in any way.
(3) Coat a new O±ring with spindle oil or gasoline be-
fore installing±never use engine, gear or brake oil.
Page 3398 of 4592
SF07A±02
B06401
Type A
Rear Seat Cushion
Gasket
4 (40, 35 in.´lbf)
Floor Service Hole Cover
Fuel Pump and Sender
Gauge Connector
No.1 Fuel Tank Protector
Fuel Tank Vent Tube Set Plate
Fuel Hose
Fuel Pump Connector
Fuel Pump
Fuel Pump Filter
Rubber Cushion
N´m (kgf´cm, ft´lbf)
Non±reusable part: Specified torque
Clip
Fuel Pump Assembly
x 8
SF±10
± SFI (1MZ±FE)FUEL PUMP
1509 Author: Date:
COMPONENTS
Page 3399 of 4592
B06394
Type B
Rear Seat Cushion
Gasket
4 (40, 35 in.´lbf)
Floor Service Hole Cover
Fuel Pump and Sender
Gauge Connector
No.1 Fuel Tank Protector
Fuel Tank Vent Tube Set Plate
N´m (kgf´cm, ft´lbf) : Specified torque Fuel Pump Assemblyx 8
Clip
Rubber Cushion Fuel Pump FilterFuel Pump
HousingFuel Filter
ºCº Bracket
O±Ring
Fuel Sender Gauge
Fuel Pump Flange
Lead Wire
Non±reusable part
± SFI (1MZ±FE)FUEL PUMP
SF±11
1510 Author: Date:
Page 3400 of 4592

SF07B±04
S04583
S04592
Vinyl Bag SF±12
± SFI (1MZ±FE)FUEL PUMP
1511 Author: Date:
REMOVAL
CAUTION:
Do not smoke or work near an open flame when working on
the fuel pump.
1. REMOVE REAR SEAT CUSHION
2. REMOVE FLOOR SERVICE HOLE COVER
(a) Take out the floor carpet.
(b) Remove the service hole cover.
HINT:
At the time of installation, plaese refer to the following items.
Check for fuel leakage.
3. DISCONNECT FUEL PUMP & SENDER GAUGE
CONNECTOR
4. REMOVE NO.1 FUEL TANK PROTECTOR
Remove the 2 bolts and No.1 fuel tank protector.
Torque: 4 N´m (40 kgf´cm, 35 in.´lbf)
5. DISCONNECT FUEL TUBE (FUEL TUBE CONNEC-
TOR)
CAUTION:
Perform disconnecting and connecting operations of
the fuel tube connector (quick type) after observing
the precautions. (See page SF±1)
As there is retained pressure in the fuel pipe line, pre-
vent it from splashing inside the vehicle compart-
ment.
6. REMOVE FUEL PUMP ASSEMBLY FROM FUEL TANK
(a) Remove the 6 bolts and fuel tank vent tube set plate.
Torque: 4 N´m (40 kgf´cm, 35 in.´lbf)
(b) Pull out the fuel pump assembly.
(c) Remove the gasket from the pump assembly.
NOTICE:
Do not damage the fuel pump filter.
Be careful that the arm of the sender gauge should
not bent.
HINT:
At the time of installation, plaese refer to the following items.
Install a new gasket to the pump assembly.
Page 3405 of 4592
SF07F±03
B06392
Type A
Rear Seat Cushion
Floor Service Hole Cover
Fuel Pump and Sender
Gauge Connector
No.1 Fuel Tank Protector
Fuel Tank Vent Tube Set Plate
Fuel Pressure
Regulator
Fuel Filter Fuel Pump Assembly
Gasket
N´m (kgf´cm, ft´lbf) O±Ring O±Ring
Non±reusable part: Specified torque
4 (40,35 in.´lbf)
x 8
± SFI (1MZ±FE)FUEL PRESSURE REGULATOR
SF±17
1516 Author: Date:
FUEL PRESSURE REGULATOR
COMPONENTS
Page 3406 of 4592
B06393
Type B
Rear Seat Cushion
Floor Service Hole Cover
Fuel Pump and Sender
Gauge Connector
No.1 Fuel Tank Protector
Fuel Tank Vent Tube Set Plate
Fuel Pressure
Regulator
Fuel Filter Fuel Pump Assembly
Gasket
N´m (kgf´cm, ft´lbf) O±Ring O±Ring
Non±reusable part: Specified torque
4 (40, 35 in.´lbf)x 8
SF±18
± SFI (1MZ±FE)FUEL PRESSURE REGULATOR
1517 Author: Date:
Page 3407 of 4592
SF07G±03
S04591
S04590
± SFI (1MZ±FE)FUEL PRESSURE REGULATOR
SF±19
1518 Author: Date:
REMOVAL
1. REMOVE FUEL PUMP ASSEMBLY FROM FUEL TANK
(See page SF±12)
2. REMOVE FUEL FILTER
(a) Remove the screw, and pull out the fuel filter.
Torque: 2.0 N´m (20 kgf´cm, 17 in.´lbf)
(b) Remove the O±ring from the fuel filter.
HINT:
At the time of installation, please refer to the following items.
Apply a light coat of gasoline to a new O±ring, and install it to
the fuel filter.
3. REMOVE FUEL PRESSURE REGULATOR
(a) Remove the screw, and pull out the pressure regulator.
Torque: 2.0 N´m (20 kgf´cm, 17 in.´lbf)
(b) Remove the O±ring from the pressure regulator.
HINT:
At the time of installation, please refer to the following items.
Apply a light coat of gasoline to a new O±ring, and install it to
the pressure regulator.
Page 3410 of 4592
SF07J±03
B06391
Air Intake Chamber Stay
No.1 Engine Hanger
VSV Connector for
EVAP
Ground Cable
Ground Strap
Air Intake Chamber
AssemblyNo.2 EGR
Pipe
VSV Connector
for EGR
Engine Wire
PCV Hose
VSV Connector for ACIS
Spacer
Injector Injector Connector
High±Tension Cord Set PS Pressure Tube
California A/T
Brake Booster
Vacuum Hose
Throttle Position
Sensor Connector
EGR Valve Position
Sensor Connector
IAC Valve
Connector
V±Bank Cover
Accelerator Cable
Throttle Cable
Air Cleaner Hose
EGR Gas Temperature
Sensor Connector Purge Hose
Vacuum
Hose
Water Bypass Hose
Air Assist Hose and Pipe Gasket
O±Ring
O±Ring Grommet
Injector Insulator
Retainer
Gasket
Gasket
19.5 (200, 14)
39 (400, 29)
12 (120, 9)
43 (440, 32)
10 (100, 7)19.5 (200, 14)
N´m (kgf´cm, ft´lbf) : Specified torque
Non±reusable part
DLC1
SF±22
± SFI (1MZ±FE)INJECTOR
1521 Author: Date:
COMPONENTS