Page 3307 of 4592
SS0BY±01
± SERVICE SPECIFICATIONSBODY
SS±69
232 Author: Date:
BODY
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
FRONT BUMPER±±±
Front bumper cover x Body5.55549 in.´lbf
Front bumper reinforcement x Body3435025
REAR BUMPER±±±
Rear bumper cover x Body5.05043 in.´lbf
Rear bumper reinforcement x Body3435025
HOOD±±±
Hood hinge x Hood2626019
Hood lock x Body8.08071 in.´lbf
FRONT AND REAR DOOR±±±
Front door hinge x Body3131022
Rear door hinge x Body2626019
Door hinge x Door panel2626019
Door lock striker x Body2626019
Outside rear view mirror x Front door panel5.55549
Door inside handle x Door panel3.53531 in.´lbf
Door glass x Window regulator8.08071 in.´lbf
Window regulator x Door panel5.55549 in.´lbf
Door lock x Door panel5.05043 in.´lbf
Door outside handle x Door panel7.07061 in.´lbf
Door check x Body3030022
Door check x Door panel8.08071 in.´lbf
LUGGAGE COMPARTMENT DOOR AND HINGE±±±
Luggage door hinge x Luggage door8.08071 in.´lbf
Luggage door lock striker x Body5.55549 in.´lbf
Luggage door lock x Luggage door5.55549 in.´lbf
FRONT WIPER AND WASHER±±±
Wiper motor assembly x Body2424518
Wiper arm x Wiper pivot5.55549 in.´lbf
SLIDING ROOF±±±
Sliding roof assembly x Body5.55549 in.´lbf
INSTRUMENT PANEL±±±
Front passenger airbag assembly x Reinforcement2020014
Steering wheel lock nut3536026
SEAT±±±
Front Seat (Power Seat for TMC Made)±±±
Hinge cover x Seatback frame1818513
Seatback frame x Power seat adjuster1515011
Seatback frame x Side airbag assembly6.06153 in.´lbf
Front Seat (Manual Seat for TMC Made)±±±
Front seat adjuster x Body3737527
Page 3310 of 4592
SS05W±06
SS±72
± SERVICE SPECIFICATIONSAIR CONDITIONING
235 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Compressor x Discharge hose101007
Compressor x Suction hose101007
Condenser x Disaharge hose101007
Condenser x Liquid tube1414010
Receiver x Liquid tube5.45548 in.´lbf
Expansion valve x Evaporator5.45548in.´lbf
Compressor x Engine2525018
Compressor x Compressor bracket (1MZ±FE Only)2525018
Drive belt adjusting bar bracket x Compressor2525018
Drive belt adjusting bar bracket x Adjusting bar1818513
Pivot bolt 5S±FE5252038Pivot bolt 5S FE
1MZ±FE5657041
Adjusting lock bolt1818513
Pressure switch x Liquied tube101007
Pressure plate x Compressor13.21359
Suction line (Piping joint)3233024
Suction line (Block joint)101007
Page 3312 of 4592
SS0ZT±01
SS±2
± SERVICE SPECIFICATIONSSTANDARD BOLT
SPECIFIED TORQUE FOR STANDARD BOLTS
Specified torque
ClassDiameter
mm
Pitch
mmHexagon head boltHexagon flange boltClassmmmmN´mkgf´cmft´lbfN´mkgf´cmft´lbf
4T
6
8
10
12
14
161
1.25
1.25
1.25
1.5
1.55
12.5
26
47
74
11 555
130
260
480
760
1,15048 in.´lbf
9
19
35
55
836
14
29
53
84
±60
145
290
540
850
±52 in.´lbf
10
21
39
61
±
5T
6
8
10
12
14
161
1.25
1.25
1.25
1.5
1.56.5
15.5
32
59
91
14065
160
330
600
930
1,40056 in.´lbf
12
24
43
67
1017.5
17.5
36
65
100
±75
175
360
670
1,050
±65 in.´lbf
13
26
48
76
±
6T
6
8
10
12
14
161
1.25
1.25
1.25
1.5
1.58
19
39
71
11 0
17080
195
400
730
1,100
1,75069 in.´lbf
14
29
53
80
1279
21
44
80
125
±90
210
440
810
1,250
±78 in.´lbf
15
32
59
90
±
7T
6
8
10
12
14
161
1.25
1.25
1.25
1.5
1.510.5
25
52
95
145
23011 0
260
530
970
1,500
2,3008
19
38
70
108
16612
28
58
105
165
±120
290
590
1,050
1,700
±9
21
43
76
123
±
8T
8
10
121.25
1.25
1.2529
61
11 0300
620
1,10022
45
8033
68
120330
690
1,25024
50
90
9T
8
10
121.25
1.25
1.2534
70
125340
710
1,30025
51
9437
78
140380
790
1,45027
57
105
10T
8
10
121.25
1.25
1.2538
78
140390
800
1,45028
58
10542
88
155430
890
1,60031
64
11 6
11 T
8
10
121.25
1.25
1.2542
87
155430
890
1,60031
64
11 647
97
175480
990
1,80035
72
130
Page 3316 of 4592
SS0AH±04
SS±6
± SERVICE SPECIFICATIONSSFI
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Fuel line for union for fuel inlet coupler
for others42
28428
28631
21
Fuel filter x Drain plug10.811 08
Fuel filter x Fuel filter bracket21.521916
Fuel filter x Union3131623
Oil separator x Fuel pressure regulator24.525018
Fuel pressure regulator x Bracket2020015
Fuel pressure regulator bracket x Body for 10 mm head bolt
for 12 mm head bolt9.9
19.6100
20088 in.´lbf
14
Fuel relief pipe x Fuel pressure regulator4242831
Delivery pipe x cylinder head1313010
Fuel tank band x Fuel tank frame5253038
Rear side plate x Front side plate1001,02074
Union x Fuel shutoff valve for fuel pipe filter pipe
for others31
18316
18423
13
Fuel tank bracket x Fuel tank valve case8.28473 in.´lbf
Fuel tank valve cover x Fuel tank valve case8.28473 in.´lbf
Fuel tank frame x Body60.261444
Performance rod x Body39.240029
Performance rod x Fuel tank band18.118513
Fuel shutoff valve core x Delivery pipe3535726
Fuel shutoff valve coil x Core1515311
Fuel temperature sensor x Delivery pipe20.420815
Fuel pressure sensor x Delivery pipe24.625118
Fuel pressure sensor x Fuel main pipe68.670051
Fuel inlet hose x Fuel pressure regulator9.910088 in.´lbf
Page 3318 of 4592
SS0AN±04
SS±8
± SERVICE SPECIFICATIONSIGNITION
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Spark plug x Cylinder head1818013
Page 3319 of 4592
SS04W±03
± SERVICE SPECIFICATIONSSUSPENSION AND AXLE
SS±9
67 Author: Date:
SUSPENSION AND AXLE
SERVICE DATA
Vehicle heightFront*5218 mm (8.58 in.)Vehicle height
Tire size: 205/65R15Rear*6270 mm (10.63 in.)
Camber0°36'±45'(0 6°±075°)Camber
Ri h l f
±0°36' ± 45' (0.6° ± 0.75°)
45' (0 75°) lRight±left error45' (0.75°) or less
Front wheel
Caster
Right±left error2°10' ± 45' (2.17° ± 0.75°)
45' (0.75°) or less
Front wheel
alignmentSteering axis inclination
Right±left error13°01' ± 45' (13.02° ± 0.75°)
45' (0.75°) or less
Toe±in (Total)
Rack end length difference
0° ± 12' (0° ± 0.2° 0 ± 2 mm 0 ± 0.08 in.)
1.5 mm (0.059 in.) or less
Wheel angle Inside wheel35°50' ± 2° (35.84° ± 2°)Wheel angle Inside wheel
Outside wheel31°28' (31.47°)
Rear wheel
Camber
Right±left error±0°45' ± 45' (±0.75° ± 0.75°)
45' (0.75°) or less
Rear wheel
alignmentToe±in (total)
No. 2 lower suspension arm length difference0°24' ± 12' (0.4° ± 0.2°)
4 ± 2 mm (0.16 ± 0.08 in.)
1 mm (0.04 in.) or less
*1: Front measuring point
Measure the distance from the ground to the center of the front side lower suspension arm mounting bolt.
*
2: Rear measuring point
Measure the distance from the ground to the center of the front side strut rod mounting bolt.
FtlAxle bearing backlash Maximum0.05 mm (0.0020 in.)Front axleAxle hub deviationMaximum0.05 mm (0.0020 in.)
Front drive shaft
Drive shaft standard length
LH
RH
609.2 ± 2.0 mm (23.984 ± 0.079 in.)
842.9 ± 2.0 mm (33.185 ± 0.079 in.)
Ft iLower ball joint turning torque1.0 ± 3.4 N´m (10 ± 35 kgf´cm, 8.7 ± 30 in.´lbf)Front suspensionStabilizer bar link turning torque0.05 ± 1.0 N´m (0.5 ± 10 kgf´cm, 0.4 ± 8.7 in.´lbf)
RlAxle bearing backlash0.05 mm (0.0020 in.)Rear axleAxle hub deviation0.07 mm (0.0028 in.)
RiNo. 2 lower suspension arm length512.3 mm (20.169 in.)Rear suspensionStabilizer bar link turning torque0.05 ± 1.0 N´m (0.5 ± 10 kgf´cm, 0.4 ± 8.7 in.´lbf)
Page 3320 of 4592
SS04X±03
SS±10
± SERVICE SPECIFICATIONSSUSPENSION AND AXLE
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
FRONT AXLE
Hub nut1031,05076
Steering knuckle x Shock absorber2112,150156
Steering knuckle x Brake caliper1071,09079
Steering knuckle x Tie rod end4950036
Axle hub x Drive shaft2943,000217
Lower ball joint x Lower suspension arm1271,30094
Lower ball joint x Steering knuckle1231,25090
ABS speed sensor set bolt8.08271 in.´lbf
Tie lod end lock nut7475054
FRONT DRIVE SHAFT
Drive shaft center bearing lock bolt3233024
FRONT SUSPENSION
Suspension support x Body8082059
Suspension support x Piston rod4950036
Flexible hose and ABS speed sensor wire harness x Shock absorber2930022
Lower suspension arm set bolt2062,100152
Stabilizer bar link set bolt3940029
REAR AXLE
Hub nut1031,05076
Axle hub set bolt8082059
Shock absorber x Rear axle carrier New nut
Reused nut (Apply engine oil to the threads.)255
1962,600
2,000188
145
No. 1, No. 2 lower suspension arm x Rear axle carrier1811,850134
Strut rod x Rear axle carrier11 31,15083
Flexible hose x Shock absorber2930022
ABS speed sensor set bolt8.08271 in.´lbf
REAR SUSPENSION
ABS speed sensor wire harness x Shock absorber5.45548 in.´lbf
Rear seat outer belt lower side set bolt4243031
Suspension support x Body3940029
Suspension support x Piston rod4950036
Parking brake cable set bolt5.45548 in.´lbf
No. 2 lower suspension arm lock nut5657041
No. 1, No. 2 lower suspension arm x Suspension member1811,850134
Strut rod x Body11 31,15083
Stabilizer bar bracket x Suspension member1919514
Stabilizer bar link set nut3940029
Page 3322 of 4592
SS13F±01
SS±12
± SERVICE SPECIFICATIONSBODY
70 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
REAR BUMPER±±±
Rear bumper cover x Body4.95143 in.´lbf
Rear bumper reinforcement x Body3435025
Rear bumper side retainer x Body4.95143 in.´lbf
LUGGAGE COMPARTMENT DOOR AND HINGE±±±
Door lock striker x Body5.45549 in.´lbf
Door lock x Door panel5.45549 in.´lbf
Luggage compartment door hinge x Door panel7.88069 in.´lbf
REAR SEAT±±±
Rear seatback x Body1818513
SEAT BELT±±±
Front seat belt±±±
Retractor x Body Upper:7.88069 in.´lbf
Lower:4142030
Inner belt x Seat4142030
Shoulder anchor x Body4142030
Floor anchor x Body4142030
Rear seat belt±±±
Retractor x Body4142030
Floor anchor x Body4142030
RH center belt x Body4142030
LH center belt x Body4142030
