SS0BL±01
SS±56
± SERVICE SPECIFICATIONSAUTOMATIC TRANSAXLE (A541E)
219 Author: Date:
AUTOMATIC TRANSAXLE (A541E)
SERVICE DATA
Line pressure (wheel locked)Engine idling
D position
R position
at stall (Throttle valve fully opened)
D position
R position
401 ± 461 kPa (4.1 ± 4.7 kgf/cm2, 58 ± 66 psi)
804 ± 882 kPa (8.2 ± 9.0 kgf/cm2, 117 ± 128 psi)
1,138 ± 1,236 kPa (11.6 ± 12.6 kgf/cm
2, 165 ± 179 psi)
1,716 ± 1,854 kPa (17.5 ± 18.9 kgf/cm2, 249 ± 269 psi)
Engine stall revolution2,600 ± 150 rpm
Time lag N " D position
N " R positionLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed (A/C OFF)
N position
700 ± 50 rpm
Throttle cable adjustment (Throttle valve fully opened)Between boot and face and inner cable stopper
0 ± 1 mm (0 ± 0.04 in.)
Drive plate runoutMax.
Torque converter clutch runout Max.
Torque converter clutch installation distance0.3 mm (0.0118 in.)
0.20 mm (0.0079 in.)
More than 13.7 mm (0.539 in.)
Lock±up point (Throttle valve opening 5%)
3rd gear (O/D main switch OFF) Lock±up ON
Lock±up OFF
O/D gear Lock±up ON
Lock±up OFF
60 ± 65 km/h (37 ± 40 mph)
53 ± 58 km/h (33 ± 36 mph)
60 ± 64 km/h (37 ± 40 mph)
53 ± 58 km/h (33 ± 36 mph)
Shift schedule
D position
(Throttle valve fully opened) 1 "2
2 "3
3 "O/D
O/D "3
3 "2
2 "1
(Throttle valve fully closed) 3 "O/D
O/D "3
2 position
(Throttle valve fully opened) 1 "2
3 "2
2 "1
L position
(Throttle valve fully opened) 3 "2
2 "1
60 ± 66 km/h (37 ± 41 mph)
112 ± 121 km/h (70 ± 75 mph)
174 ± 183 km/h (108 ± 114 mph)
167 ± 176 km/h (104 ± 109 mph)
104 ± 112 km/h (65 ± 70 mph)
50 ± 55 km/h (31 ± 34 mph)
35 ± 40 km/h (22 ± 25 mph)
20 ± 25 km/h (12 ± 16 mph)
60 ± 66 km/h (37 ± 41 mph)
122 ± 130 km/h (76 ± 81 mph)
50 ± 55 km/h (31 ± 34 mph)
106 ± 115 km/h (66 ± 71 mph)
54 ± 59 km/h (34 ± 37 mph)
SS0BM±01
± SERVICE SPECIFICATIONSAUTOMATIC TRANSAXLE (A541E)
SS±57
220 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Front engine front mounting insulator x Front frame assemblyTMC:
TMMK:
Green color bolt
Silver color bolt80
66
44820
670
45059
48
32
Rear engine mounting insulator x Front frame assembly8082059
LH transaxle mounting insulator x Transaxle6465047
Engine mounting absorber x Front frame assembly4849035
Transaxle x Engine 17 mm bolt6667048
Transaxle x Engine 12 mm bolt4849035
Torque converter clutch x Drive plate4142030
Valve body x Transaxle case1111 08
Oil strainer x Valve body1111 08
Oil pan x Transaxle case7.88069 in.´lbf
Oil pan drain plug4950036
Park/Neutral position switch x Transaxle case (bolt)5.45548 in.´lbf
Park/Neutral position switch (nut)6.97061 in.´lbf
B3 apply pipe retainer1111 08
Connector clamp1111 08
Manual valve body x Transaxle case1111 08
Detent spring x Manual valve body1111 08
Oil pipe bracket101007
Steering gear housing x Front suspension member1811,850134
Stabilizer bar bracket1919514
Vehicle speed sensor x Transaxle case4.95043 in.´lbf
Direct clutch speed sensor x Transaxle case1111 08
Transfer lubrication apply pipe retainer1111 08
Exhaust manifold bracket x Transaxle case Except California
California20
34200
35014
25
Exhaust manifold plate Except California
California20
34200
35014
25
Front frame x Body 19 mm1811,850134
Front frame x Body 14 mm3233024
Front frame x Body Nut3637027
Exhaust front pipe x Exhaust center pipe5657041
Exhaust manifold x Exhaust front pipe6263046
Exhaust front pipe support stay x Exhaust front pipe support bracket3333024
Exhaust pipe support x Front frame3333024
Starter x Torque converter clutch housing3940029
Transaxle control shaft lever x Park/neutral position switch1515011
Throttle cable adjusting nut1515011
Drive plate x Crankshaft8385061
Shift control cable x Transaxle control shaft lever1515011
Throttle cable retaining plate set bolt5.45548 in.´lbf
Shift solenoid valve No.1, No.2, SL, SLN x Valve body6.66758 in.´lbf
SS±60
± SERVICE SPECIFICATIONSSUSPENSION AND AXLE
223 Author: Date:
FtlAxle bearing backlash0.05 mm (0.0020 in.)Front axleAxle hub deviation0.05 mm (0.0020 in.)
Front drive shaft
Drive shaft standard length
5S ± FE LH
RH
1MZ ± FE (M/T) LH
RH
1MZ ± FE (A/T) LH
RH
609.2 ± 2.0 mm (23.984 ± 0.079 in.)
867.3 ± 2.0 mm (34.146 ± 0.079 in.)
601.5 ± 2.0 mm (23.681 ± 0.079 in.)
871.6 ± 2.0 mm (34.315 ± 0.079 in.)
586.0 ± 2.0 mm (23.071 ± 0.079 in.)
881.6 ± 2.0 mm (34.709 ± 0.079 in.)
Ft iLower ball joint turning torque1.0 ± 3.4 N´m (10 ± 35 kgf´cm, 8.7 ± 30 in.´lbf)Front suspensionStabilizer bar link turning torque0.05 ± 1.0 N´m (0.5 ± 10 kgf´cm, 0.4 ± 8.7 in.´lbf)
RlAxle bearing backlash0.05 mm (0.0020 in.)Rear axleAxle hub deviation0.07 mm (0.0028 in.)
RiNo.2 lower suspension arm length512.3 mm (20.169 in.)Rear suspensionStabilizer bar link turning torque0.05 ± 1.0 N´m (0.5 ± 10 kgf´cm, 0.4 ± 8.7 in.´lbf)
SS04X±01
± SERVICE SPECIFICATIONSSUSPENSION AND AXLE
SS±61
224 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
FRONT:
Hub nut1031,05076
Tie rod end lock nut7475054
Steering knuckle x Shock absorber2112,150156
Steering knuckle x Brake caliper1071,09079
Steering knuckle x Tie rod end4950036
Axle hub x Drive shaft2943,000217
Lower ball joint x Lower suspension arm1271,30094
Lower ball joint x Steering knuckle1231,25090
Steering knuckle x Disc brake dust cover8.38574 in.´lbf
Drive shaft center bearing lock bolt3233024
Suspension support x Body8082059
Suspension support x Piston rod4950036
ABS speed sensor set bolt8.08271 in.´lbf
Flexible hose and ABS speed sensor wire harness x Shock absorber2930022
Lower suspension arm set bolt2062,100152
Stabilizer bar bracket x Suspension member1919514
Stabilizer bar link set bolt3940029
REAR:
Hub nut1031,05076
No.2 lower suspension arm lock nut5657041
Brake caliper x Rear axle carrier4747534
Axle hub bearing set bolt8082059
Shock absorber x Rear axle carrier New nut
Reused nut (apply engine oil the threads)255
1962,600
2,000188
145
Flexible hose x Shock absorber2930022
ABS speed sensor set bolt8.08271 in.´lbf
ABS speed sensor wire harness x Shock absorber5.55649 in.´lbf
Rear side seatback set bolt1818513
Suspension support x Body3940029
Suspension support x Piston rod4950036
Exhaust center pipe set nut5657041
Parking brake cable set bolt5.45548 in.´lbf
Lower suspension arm x Suspension member1811,850134
Lower suspension arm x Rear axle carrier1811,850134
Strut rod x Body11 31,15083
Strut rod x Rear axle carrier11 31,15083
Suspension member x Body5152038
Suspension member lower stopper sub±assembly x Body3839028
Stabilizer bar bracket x Suspension member1919514
Stabiliser bar link set nut3940029
SS09Y±03
± SERVICE SPECIFICATIONSBRAKE
SS±63
226 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Master cylinder x Piston stopper bolt101007
Master cylinder x Reservoir1.71816 in.´lbf
Master cylinder x Brake booster131309
Brake line union nut 10 mm nut1515511
12 mm nut2020014
Brake booster clevis lock nut2526019
Brake booster x Pedal bracket131309
Brake pedal x Pedal bracket3940029
Pedal bracket x Instrument panel reinforcement131309
Front brake caliper installation bolt3435025
Bleeder plug8.38574 in.´lbf
Front brake torque plate x Steering knuckle1071,09079
Front brake caliper x Flexible hose2930021
Flexible hose x Shock absorber bracket2930021
Rear drum brake wheel cylinder x Backing plate101007
Parking brake cable bracket x Backing plate7.88069 in.´lbf
Rear brake caliper installation bolt2020014
Rear disc brake cariper main pin installation bolt2627020
Rear brake caliper x Flexible hose2930021
Rear brake torque plate x Rear axle carrier4747534
Proportioning valve installation bolt8.89078 in.´lbf
ABS actuator x Actuator bracket DENSO type5.45548 in.´lbf
ABS actuator x Actuator bracket BOSCH type9.09280 in.´lbf
ABS actuator x ECU BOSCH type2.62723 in.´lbf
ABS & TRAC actuator x Actuator bracket5.45548 in.´lbf
ABS (& TRAC) actuator bracket x Body1919514
Front speed sensor installation bolt7.88069 in.´lbf
Front speed sensor harness clamp bolt5.45548 in.´lbf
Rear speed sensor installation bolt7.88069 in.´lbf
Rear speed sensor harness clamp bolt5.45548 in.´lbf
SS06L±03
SS±64
± SERVICE SPECIFICATIONSSTEERING
227 Author: Date:
STEERING
SERVICE DATA
ON±VEHICLE INSPECTION
Steering wheel freeplayMaximum30 mm (1.18 in.)
5S±FE Engine :
Drive belt tension New belt95 ± 145 lbf
Drive belt tension Used belt60 ± 100 lbf
1MZ±FE Engine :
Drive belt tension New belt150 ± 185 lbf
Drive belt tension Used belt95 ± 135 lbf
Fluid level rise Maximum5 mm (0.20 in.)
Fluid pressure at idle speed with valve closed Minimum7,845 kPa (80 kgf/cm2, 1,138 psi)
Steering effort at idle speedMaximum5.9 N´m (60 kgf´cm, 52 in.´lbf)
PS VANE PUMP
5S±FE and 1MZ±FE Engines:
Vane pump rotating torqueMaximum0.3 N´m (2.8 kgf´cm, 2.4 in.´lbf)
Oil clearance between pump shaft and bushing STD0.03 ± 0.05 mm (0.0012 ± 0.0020 in.)
Oil clearance between pump shaft and bushingMaximum0.07 mm (0.0028 in.)
Vane plate heightMinimum8.6 mm (0.339 in.)
Vane plate thickness Minimum1.397 mm (0.0550 in.)
Vane plate lengthMinimum14.991 mm (0.5902 in.)
Clearance between the rotor groove and plateMaximum0.035 mm (0.0014 in.)
Vane plate length Pump rotor and cam ring mark
NONE14.999 ± 15.001 mm (0.59051 ± 0.59059 in.)
114.997 ± 14.999 mm (0.59043 ± 0.59051 in.)
214.995 ± 14.997 mm (0.59035 ± 0.59043 in.)
314.993 ± 14.995 mm (0.59027 ± 0.59035 in.)
414.991 ± 14.993 mm (0.59020 ± 0.59027 in.)
Spring free lengthMinimum32.3 mm (1.272 in.)
PS GEAR
Steering rack runout Maximum0.30 mm (0.0118 in.)
Total preload (Control valve rotating torque)0.8 ± 1.4 N´m (8 ± 14 kgf´cm, 6.9 ± 12.2 in.´lbf)
SS06M±01
± SERVICE SPECIFICATIONSSTEERING
SS±65
228 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
STEERING COLUMN
Steering wheel pad set screw (Torx screw)7.17263 in.´lbf
Steering wheel set nut3536026
Intermediate shaft assembly x Control valve shaft3536026
Steering column assembly x Intermediate shaft assembly3536026
Steering column assembly set nut2526019
Turn signal bracket x Column tube77061 in.´lbf
Lower column tube attachment x Column tube1919514
PS VANE PUMP
5S±FE and 1MZ±FE Engines:
Pressure feed tube x Control valve housing 5S±FE Engine32 (25)326 (250)24 (18)
Pressure feed tube x Pressure feed tube 1MZ±FE Engine20 (25)203 (250)15 (18)
Clamp plate set nut 5S±FE Engine101007
Clamp plate set nut 1MZ±FE Engine7.88069 in.´lbf
PS vane pump set bolt A bolt29 (43)293 (440)21 (32)
PS vane pump set bolt B bolt4344032
Oil pressure switch x Union bolt2121015
Union bolt x Pressure feed tube5252538
Vane pump pulley set nut4344032
Front bracket x Rear bracket4344032
Suction port union set bolt131309
Pressure port union8385062
Rear housing set bolt2424017
PS GEAR
Pressure feed tube clamp plate set nut101007
Pressure feed and return tubes x Control valve housing32 (25)326 (250)24 (18)
Stabilizer bar set bolt1919514
PS gear assembly set bolt and nut1811,850134
Turn pressure tube union nut10 (13)102 (130)7 (9)
Tie rod end lock nut7475054
Rack x Rack end60 (83)615 (850)45 (62)
Rack guide spring cap lock nut50 (69)513 (700)37 (51)
Rack housing cap5960043
Selt±locking nut2525018
Control valve housing set bolt1818513
( ): For use without SST
SS061±17
SS±66
± SERVICE SPECIFICATIONSSUPPLEMENTAL RESTRAINT SYSTEM
229 Author: Date:
SUPPLEMENTAL RESTRAINT SYSTEM
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Steering wheel3536026
Steering wheel pad7.17263 in.´lbf
Front passenger airbag assembly x Instrument panel reinforcement2020515
Front seat installation bolt3737527
Seatback frame set bolt Bolt A
(See page RS±49) Bolt B18
15185
15013
11
Airbag sensor assembly2020515
Front airbag sensor2020515
Side airbag sensor assembly2020515
Front seat outer belt retractor Upper bolt
Lower bolt7.5
4276
43066 in.´lbf
31