1995 TOYOTA SUPRA torque

SERVICE SPECIFICATIONS
SERVICE DATA
 
 
 
 
 
 
 
 
Engine 
 
 
 
 
 
 
 
Spark plug
Recommended spark plug 2JZ±GE ND
NGK
2JZ±GTE ND
NGK
Correct electrode gap
Firing order
Valve clearance Intake
Exhaust 
 
 
 
 
 
 
 
PK16R11
BKR5EP11
PK20R11
BKR6EP11
1.1 mm (0.043 in.)
1±5±3±6±2±4
0.15±0.25 mm (0.006±0.010 in.)
0.25±0.35 mm (0.010±0.014 in.)
 
 
 
 
 
 
 
 
Brake 
 
 
 
 
 
 
 
Front and rear brakes
Pad thickness Minimum
Disc thickness Minimum Front 2JZ±GE
2JZ±GTE
Rear
Disc runout Maximum
Parking brake
Lining thickness Maximum
Drum inside diameter Maximum 
 
 
 
 
 
 
 
1.0 mm (0.039 in.)
30.0 mm (1.181 in.)
28.0 mm (1.102 in.)
15.0 mm (0.591 in.)
0.05 mm (0.0020 in.)
1.0 mm (0.039 in.)
191 mm (7.520 in.)
 
 
 
Chassis 
 
 
Steering linkage
Steering wheel freeplay Maximum
Ball joint
Vertical play Maximum 
 
 
30 mm (1.18 in.)
0.3 mm (0.012 in.)
TORQUE SPECIFICATIONS
 Part tightened NVm kgfVcm ftVlbf 


Spark plug x Cylinder head

 18
 
 180
 
 13
 Front seat x Body 37 375 27
 


Front suspension member x Body Front side
Rear side
 
125
200 
 
1,280
2,040 
 
92
148
 Rear suspension member x Body 175 1,790 129
 Rear suspension member rear cushion x Body 58 590 43
± MAINTENANCESERVICE SPECIFICATIONSMA±19

09308±10010
09308±14010
09309±14040
09330±00021
09950±30010
(09951±03010)
(09953±03010)
(09955±03030)
(09956±03030)
(09954±03010)
Adaptor 20
Lower Plate 130
Arm
Center Bolt
Upper Plate
Puller A Set
Companion Flange Holding Tool
Remover & Replacer D
Replacer Pipe A
Oil Seal Puller
PREPARATION
SST (SPECIAL SERVICE TOOLS)
EQUIPMENT
 
 Calipers 
 
 Torque wrench 
LUBRICANT
 Item Capacity Oil type
 
 Manual transmission oil 
 1.8 liters (1.9 US qts, 1.6 lmp.qts) 
 
TOYOTA GEAR OIL V160 or
ESSO ATF DEXRON[D 21065
MT2±2± V160 MANUAL TRANSMISSIONPREPARATION

TRANSMISSION REMOVAL
Installation is in the reverse order of removal.
INSTALLATION HINT: After installation, check and in-
spect item as follow.
w Road test the vehicle.
1. REMOVE UPPER CONSOLE PANEL, SHIFT LEVER
BOOT AND SET BOLTS
(a) Remove the shift lever knob.
(b) Using a screwdriver, pry out the upper console panel.
(c) Remove the 4 set bolts.
(d) Remove the shift and select lever boot No.1 and No.2.
(e) Remove the 4 set bolts.
Torque: 7.8 NVm (80 kgfVcm, 69 in.Vlbf)
2. RAISE VEHICLE
NOTICE: Be sure the vehicle is securely supported.
3. DRAIN TRANSMISSION OIL
Oil type:
TOYOTA GEAR OIL V160 or
ESSO ATF DEXRON[D±21065
Capacity:
1.8 liters (1.9 US qts. 1.6 lmp.qts)
4. REMOVE EXHAUST FRONT PIPE AND PIPE SUPPORT
BRACKET
(a) Remove the 2 nuts, heat insulator, oxygen sensor and
gasket.
(b) Remove the 2 bolts and nuts.
(c) Remove the 2 bolts and pipe support bracket.
Torque: 43 NVm (440 kgfVcm, 32 ftVlbf)
(d) Remove the 2 bolts and nuts.
(e) Remove the exhaust front pipe and gasket.
Torque: 58 NVm (590 kgfVcm, 43 ftVlbf)
± V160 MANUAL TRANSMISSIONASSEMBLY REMOVAL AND INSTALLATIONMT2±5

5. REMOVE EXHAUST CENTER PIPE
(a) Remove the 4 nuts.
Torque: 19 NVm (195 kgfVcm, 14 ftVlbf)
(b) Disconnect the exhaust center pipe from the 2 rings.
(c) Remove the exhaust center pipe.
6. REMOVE HEAT INSULATOR
Remove the 4 nuts and heat insulator.
Torque: 5.4 NVm (55 ftVlbf, 48 in.Vlbf)
7. REMOVE CROSSMEMBER BRACE
Normal Roof:
Remove the 4 bolts and center floor crossmember brace.
Sport Roof:
Remove the 6 bolts and center floor crossmember brace.
Torque: 13 NVm (130 kgfVcm, 9 ftVlbf)
8. REMOVE PROPELLER SHAFT
(See page PR±7, 13)
9. REMOVE TRANSMISSION SHIFT LEVER
(a) Remove the bolt and nut.
(b) Remove the transmission shift lever, inside of vehicle.
Torque: 19 NVm (195 kgfVcm, 14 ftVlbf)
10. REMOVE CLUTCH RELEASE CYLINDER AND GROUND
CABLE
(a) Remove the bolt, clamp and ground cable.
Torque: 72 NVm (730 kgfVcm, 53 ftVlbf)
(b) Remove the 2 bolts and clutch release cylinder.
Torque: 12 NVm (120 kgfVcm, 9 ftVlbf)
11. DISCONNECT STARTER WIRE
(a) Remove the nut and disconnect the starter wire.
(b) Disconnect the starter wire connector.
12. DISCONNECT VEHICLE SPEED SENSOR CONNECTOR
13. DISCONNECT BACK±UP LIGHT SWITCH CONNECTOR
14. REMOVE CLUTCH COVER SET BOLTS
(a) Remove the 2 bolts and service hole cover.
Torque: 12 NVm (120 kgfVcm, 9 ftVlbf)
MT2±6± V160 MANUAL TRANSMISSIONASSEMBLY REMOVAL AND INSTALLATION

(b) Place matchmarks on the flywheel and clutch cover.
(c) Remove the 6 bolts.
Torque: 19 NVm (195 kgfVcm, 14 ftVlbf)
15. JACK UP TRANSMISSION SLIGHTLY
Using a transmission jack, support the transmission.
16. REMOVE REAR ENGINE MOUNTING MEMBER
Remove the 4 nuts, bolts and rear engine mounting member.
Torque:
VNut: 13 NVm (135 kgfVcm, 10 ftVlbf)
Bolt: 25 NVm (260 kgfVcm, 19 ftVlbf)
17. REMOVE STARTER
Lower the engine rear side and remove the 2 bolts and start-
er.
Torque: 39 NVm (400 kgfVcm, 29 ftVlbf)
18. REMOVE TRANSMISSION
Remove the transmission mounting 5 bolts and transmission
from the engine.
Torque: 72 NVm (730 kgfVcm, 53 ftVlbf)
19. REMOVE SHIFT LEVER RETAINER
Remove the 4 bolts and shift lever retainer from the transmis-
sion.
Torque:
Bolt A: 19 NVm (195 kgfVcm, 14 ftVlbf)
Bolt B: 25 NVm (250 kgfVcm, 18 ftVlbf)
20. REMOVE ENGINE REAR MOUNTING
Remove the 4 bolts and engine rear mounting from the trans-
mission.
Torque: 25 NVm (250 kgfVcm, 18 ftVlbf)
± V160 MANUAL TRANSMISSIONASSEMBLY REMOVAL AND INSTALLATIONMT2±7

(e) Using SST, remove the companion flange.
SST 09950±30010 (09951±03010, 09953±03010,
09954±03010, 09955±03030, 09956±03030)
(f) Using SST, remove the oil seal.
SST 09308±10010
(g) Using SST and a hammer, install a new oil seal.
SST 09308±14010, 09309±14040
(h) Heat the companion flange in an oven.
80±90°C (176±194°F)
(i) Apply gear oil to the output shaft and install the companion
flange.
(j) Using SST, install the companion flange to the output shaft.
SST 09950±30010 (09951±03010, 09953±03010,
09954±03010, 09955±03030, 09956±03030)
(k) Using SST to hold the flange, install and torque the lock nut.
SST 09330±00021
Torque: 190 NVm (1,940 kgfVcm, 140 ftVlbf)
± V160 MANUAL TRANSMISSIONOIL SEALSMT2±9

(l) Remove the lock nut.
(m) Using a caliper gauge, measure dimension (A) and
dimension (B).
(n) Calculate the required thickness of the adjusting shim.
Thickness:
(Dimension (A)± Dimension (B) ± (0.05 ~ 0.14 mm,
0.0020 ~ 0.0055 in.)
 Adjusting shim thickness mm (in.) Adjusting shim thickness mm (in.)
 1 15±1 20 (0 0453±0 0472)1 65±1 70 (0 0650±0 0669)

1.15±1.20 (0.0453±0.0472)1.65±1.70 (0.0650±0.0669)
 1 25±1 30 (0 0492±0 0512)1 85±1 90 (0 0729±0 0748)1.25±1.30 (0.0492±0.0512)1.85±1.90 (0.0729±0.0748) 1 45±1 50 (0 0571±0 0591)1 95±2 00 (0 0768±0 0787)1.45±1.50 (0.0571±0.0591)1.95±2.00 (0.0768±0.0787)
(o) Install the selected shims to the output shaft.
(p) Apply sealant to the nut threads.
Sealant:
Part No.08833±00080, THREE BOND 1344, LOCTITE 242
or equivalent
(q) Using SST to hold the flange, reinstall and torque the lock
nut.
SST 09330±00021
Torque: 120 NVm (1,220 kgfVcm, 88 ftVlbf)
(r) Using SST and a hammer, install the lock plate.
SST 09309±14010
HINT: If necessary, using a pin punch and hammer tap the
lock plate.
(s) Install the propeller shaft.
(See page PR±13)
2. REPLACE TRANSMISSION FRONT OIL SEAL
(a) Remove the transmission.
(See page MT2±4)
(b) Remove the 2 bolts and clutch release fork support.
(c) Remove the 4 bolts and front bearing retainer.
(d) Using a hammer, tap in the screwdriver to the oil seal.
(e) Pry out the oil seal. MT2±10
± V160 MANUAL TRANSMISSIONOIL SEALS

(f) Using SST and a hammer, install a new oil seal.
SST 09308±14010, 09309±14040
(g) Install the transmission.
(See page MT2±4)
(h) Install the front bearing retainer with the 4 bolts.
Torque: 10 NVm (100 kgfVcm, 7 ftVlbf)
(i) Install the clutch release fork support with the 2 bolts.
Torque: 26 NVm (260 kgfVcm, 19 ftVlbf)
O±RING REPLACEMENT
REPLACE VEHICLE SPEED SENSOR OIL SEAL
(a) Remove the transmission.
(See page MT2±4)
(b) Remove the set bolt and driven gear.
(c) Remove the O±ring from the driven gear.
(d) Install a new O±ring to the driven gear.
(e) Apply sealant to the bolt threads.
Sealant:
Part No.08833±00080, THREE BOND 1344, LOCTITE 242
or equivalent
(f) Install the driven gear with a bolt.
Torque: 11 NVm (110 kgfVcm, 8 ftVlbf)
± V160 MANUAL TRANSMISSIONOIL SEALSMT2±11