1973 DATSUN B110 lock

FUEL
SYSTEM

c

Oke
valve

1

Or

Rubber
band

Fig
EF
2B

Adjusting
choke
unloadeT

Hi
metal

setting

Measurement
of
bi
metal
heater

resistance
Install
the

bi
metal
cover
in

place
on

the
carburetor
Make

sure
that

the
resistance

across
the

terminal
and
the
carburetor

body

is
in

the

range
from
8
6

to
9
0

ohms
Measure

the

resistance
without

electric
current

through
the

heater
and

at
about

210e
700F

Note
Use
an
accurate

measuring
instrument
such
as
a

wheatstone

bridge

2
Bi
metal

cover

setting

Position
the
hi

metal
cover
until
the
index

mark
is

aligned
at
the
middle

point
of
the
scale

Note
When
somewhat
over
choked
set
bi
metal

cover

after

turning
it
clockwise

slightly
Fig
EF
29

Setting
hi
metal
cover

EF
17

ENGINE

Adjustment
of
interlock

opening
of

primary
and

secondary
throttle
valves
Open
the

primary
side
throttle
valve

480
from

the

fully
closed

position
and

measure
clearance
G
1
be

tween
the

throttle
valve

and
throttle
chamber

inside

wall

as
shown
in

Figure
EF
30

@I

30
rom
1
181
in
dia
Gl
5

8

mm
0
228
in

I

V
2
Without

disturbing
the
above

setting
bend

con

necting
rod

as

necessary
so
that

secondary
throttle

valve
is

about
to

open
Upon

completion
of

the

adjustment
make

sure
that
the
link

system
operates
smoothly

2
Dash

pot
adjustment

Automatic
transmission

car

only

It

is

necessary
that
the

idling
speed
of

engine
and

mixture

have
been

weB
turned

up
and

engine
is
sufficient

Iywarm

2
Turn

throttle
valve

by
hand
and
read

engine
speed

when
the
dash

pot

just
touches
the

stopper
lever

1

Connecting
rod

2

Secondary
connecting

lever

3

Throttle
lever
4

Secondary
throttle

valve

5

Primuy
throttle
valve

6
Throttle

chamber
3

Adjust
the

position
of
the

dash

pot
by

turning
the

nut
until
the

engine
speed
is
in
the

range
from
1

900
to

2
000

rpm

Fig
EF
30

Adjusting
interlock

opening

Primary
and

secondary
throttle
valves
4
Make

sure
that

the

engine
speed
is

smoothly
reduced

from
3
000
to
1
000

rpm
within
a

few
seconds

Fig
EF
1

Adjsuting
dash

pot

EF
18

ENGINE

Y
Q

0

Fig
EF
34

Disassembling
accelerator

pump
and

hi
metal
cover

1

EC013

Fig
EF
35

Removing
throttle
chamber

9

The
throttle
chamber
can
be
detached
from
the
float

chamber

by
removing
three
set
screws

Do
not
remove
anti

dieseling
solenoid
unless
it
is

necessary
to

change
If

necessary
refer
to
the
item
of

Anti

dieseling
solenoid

page
EF

12

10
It
is

preferable
to
leave

throttle
valve

intact
unless

otherwise

required
If

throttle
valve

must
be
disassembled

to
remedy
a
defect

secondary
throttle
valve

must
be

installed
with

gap
to
be
free

Otherwise

stable

idling
and
slow

speed
performance

will
not
be

obtained
I

o

rJ

01

o

o

Fig
EF
36

Removing
throttle
valve

II
In

disassembling
and

reassembling

interlocking

links
take

care
so
that
each

linkage
has
a
smooth
action

and
that

it
is
not
fitted
in

any
forced

position

Cleaning
and

inspection

Dirt

gum
water
or
carbon
contamination
in
or
on
the

exterior

moving
parts
of
carburetor
are
often

responsible

for

unsatisfactory
performance

For
this
reason
efficient
carburetion

depends
upon

careful

cleaning
and

inspection
while

servicing

1
Blow

aU

passages
and

castings
with

compressed
air

and

blow
off
all

parts
until

dry

Note
Do
not

pass
drills
or
wires

through
calibrated

jets

or

pssages
as

this

may
enlarge
orifice
and

seriously

affect
carburetor
calibration

2
Check
all

parts
for
wear

Replace
worn

part
Especial

ly
the

following
matters
should
be
noted

I
Check
float
needle
and
seat
for
wear

Replace
the

assembly
if
worn

2

Check
the
throttle
and

choke
bores
in

throttle

body

and

cover

casting
for
wear
or

out
of
round

3

Inspect
idle

adjusting
needles
fur
burrs
or

ridges

Replace
as

required

3

Inspect
gaskets
to
ensure
that

they
do
not

appear

hard
or

brittle
and
that
the

edges
are
not
turned
or

distorted
If

any
such
condition
is

detected

they
must
be

replaced

4

Check
fIlter
screen
for

clogging
Clean
and
if
it
is

distorted
or
remains

plugged
replace

EF
20

FUEL
SYSTEM

5
Check
venturi
clusters

for
loose
or
worn

parts
If

damage
or
looseness
exists

replace
cluster

assembly

6
Check
the

linkage
for

operating
condition

7

Inspect
the

operation
of

accelerating
pump

Pour

gasoline
into
the
float
chamber
and

operate
the

throttle
lever

Check
condition
of

gasoline
injection
from

the

accelerating
nozzle

Assembly
and
instalIetion

Assemble

and
install
the
carburetor
in

reverse

sequence

of

disassembly
and
removal

Replace
the

gaskets
if

necessary

When

disassembling
and

reassembling
the
interlock

link

and

related

components
be
careful
not

to
bend
or

deform

SPECIFICATIONS
AND
SERVICE
DATA

Carburetor
model

Applied
engine

Type

Outlet
diameter
mm
in

rom

in
Venturi
diameter

Main

jet

Main
air
bleed

Slow

jet

Slow
air
bleed

Power

jet

Float
level
H
rom

in

Interlock

opening
of

primary
and

secondary
throttle
valve
G
I

Throttle
valve

opening
480
mm
in

Auto
choke

Fast
idle

setting
clearance
A

mm

in

Manual
transmission

Automatic
transmission

Vacuum
break

gap
between

choke
valve
and

carburetor

body
8

mm
in

Manual
transmission

Automatic
transmission

EF
21
the

components

Reassembly
carefully
and

correctly
so
that

all
interlock

links

operate
smoothly

JETS

The
carburetor

performance
depends
on
jets
and
air

bleeds
and
the
vehicle
emissions

largely
depends
on

the

carburetor

performance
That
is

why
these

components

are
manufactured
with
utmost
care

To
clean
them

use

gasoline
and
blow
air
on
them

Changing
jet
or
air

bleed
size

may
cause
ill

vehicle

emission

So

they
should
not
be

changed
their

numbers

DCH3064
for

Manual
transmission

DCH306
5

for
Automatic
transmission

Downdraft

Primary
Secondary

26
1
024
30
1
181

20
0
787
26
1
024

1
95

1
140

1
80

1
80

1
43

1
50

1
215

1
100

1
60

18
to
20
0

709
to
0
748

5
8
0
2283

0

80
to

0
88
0
0315
to
0

0346

1
07
to
1
17
0
0421
to
0

0461

1
140
to
1
260
0
0449

to
0
0496

1

205
to
1

335
0

0474
to
0
0526

ENGINE

ffi68
mmAq
14
5

mAq

3

way
connector

Cock

II
M

nam
e
Flow

guide
valve

This
valve
is
mounted
in

the

engine
compartment

f
tHks
A
F
and
C
are

engraved
in
the

body
of
the

valve
to

indicate
the
connection
of
the

vapor
vent
line

l
l
1

from
Fuel
tank

to
Crankcase

Fig
EF
3B
Flow

guide
valve

MAINTENANCE
AND

TESTING

Checking
of
fuel
tank

vapor
liquid

separator
and

vapor
vent
line

Check
all
hoses
and
fuel
tank
filler

cap

2
Disconnect
the

vapor
vent
line

connecting
flow

guide

valve
to

vapor
liquid
separator

Flow
guide
valve
3
Connect
a
J

way
connector
a
manometer
and
a
l
ul
k

or
an

equivalent
3

wav

change
cock

to
the
end
of
the

vent
line

4

Supply
fresh
air
into
the

vapor
vent
line

through
the

cock
little

by
little

until
the

pressure
becomes
368

romAq

14
5
in

Aq

5

Shut
the
cock

completely
and
leave

it
that

way

6

After
2
5
minutes
measure
the

height
uf
the

liquid
in

the
manometer

7
Variation
of

height
should
remain
within
25

mmAq

1
0
in

Aq

8
When
the

filler

cap
does
not
close

completely
the

height
should

drop
to
zero
in
a
short
time

9
I
f
the

height
docs
not

drop
to
zero

in
a
short
time

when
the
filler

cap
is
removed

it
is
because

of
the

stuffy

hose

Note
In
case
the
vent
line
is

stuffy
the

breathing
in
fuel

tank
is
not
thoroughly
made
thus

causing
insuf

ficient
delivery
of
fuel
to

engine
or

vapor
lock
It

must
therefore
be

repaired
or

replaced

1
m

eparator

1
Fuel
filler
cap

Y

XI

EC029

Fig
EF
39

Checking
evaporative
emission
control

system

EF
26

ENGINE
ElECTRICAL
SYSTEM

shunt
coil
is

satisfactory
if
the

plunger
is
attracted

continuously

s

SERIES
COIL

S

SHUNT
COIL

Fig
EE
21

Inspecting
series
and
shunt
coils

When

measuring
the
L

dimension

depress
the

plunger

against
a
wall
and
measure
the

length
L

between

the

adjusting
nut
and

magnetic
switch
cover
as

shown
in

Figure
EE

22
and

adjust
if

necessary

II
L

T

Plunger
L
dimension

31
7
to
32
3
mm
1
248

to
1
272
in

I

11
I
Adjusting
nut

121
Plunger

adjuster

Fig
BE
22

Adjusting
L
dimension

REASSEMBLY

Reassemble
the

starting
motor
in

reverse

sequence
of

disassembly

When

assembling
be
sure
to

apply
grease
to
the

armature
shaft

spline
and

apply
oil
to
the
rear

cover
and

gear
case

bearing
metals
and

pinion
slightly
TEST

Performance

test

The

starting
motor
should
be

subjected
to
no
load

and
lock

torque
tests
whenever

it
has
been
overhauled

to
ensure
that
it

operates
correctly
when
installed
on
the

engine
The

starting
motor
should
also
be

subjected
to

these
tests
when
the

cause
of

abnormal

operation
is

to
be

determined
These
tests
are

summarized
as

follows

No

load
test

Connect
the

starting
motor
in
series
with

the

specified

battery
12
volts

and
an

ammeter

capable
of
indi

cating
1

000

amperes

Specified
current
draw

and
revolution
in
these

tests
are

shown

in

specifications
and
service
data

STARTER

MOTOR

s
SWITCH

o
BATTERY

EtJ

VOLTMETER
AMMETER

EE026

Fig
EE
2J
No
load
test

Torque
test

Torque
testing
equipment
should
be
used

to
measure

the

torque
the
motor
will

develop
A

high
current

carrying
variable
resistance

should
be
connected
to
the

circuit
so
that
the

specified
voltage
at
the

starting

motor

may
be
obtained
since

a
small
variation
in
the

voltage
will

produce
a

marked
difference
in
the

torque

development

Specified
power
voltage
and

torque
are
shown
in

Figure
EE
24

EE
9

Charge
relay

SPECIFICATIONS
AND
SERVICE

DATA

TROUBLE
DIAGNOSES

AND

CORRECTIONS
ENGINE
ElECTRICAL
SYSTEM

Reduction

limit

Repair
limit

Repair
accuracy
mm

in

mm
in

mm
in

REGULATOR

CONTENTS

DESCRIPTiON

MEASUREMENT
OF
REGULATING

VOLTAGE

ADJUSTMENT

Voltage

regu
lator
EE
23

EE
24

EE
25

EE
25

DESCRIPTION
I
0

0394

0
3
0
0118

0
05
0
0197

EE
26

EE
26

EE
27

1

I
T
r

@
V
The

regulator
basically
consists

of
a

voltage
regulator

and
a

charge
relay
The

voltage
regulator
has
two
sets
of

contact

points
a

lower
set
and

upper
set
to

control

altemator

voltage
An

armature

plate
placed
between
the

two
sets
of
contacts

moves

upward
or

downward
or

vibrates

The
lower
contacts
when

closed

complete
the

field
circuit
direct

to

ground
and
the

upper
contacts

when
closed

complete
the
field
circuit

to

ground
through

a
resistance

field
coil
and

produces
alternator

output

The

charge
relay
is

similar
in
construction

to
the

voltage

regulator

When

the

upper
contacts
are

closed

ignition
warning

lamp
goes
on
I
Point

gap

2

Lower
contact

3
Armature

4
Core

gap

5
Yoke

gap

6

Connecting
spring

7
Yoke

8

Adjusting
screw

9
Locle
nut
10

Adjust
spring

11
Coil

12

3mmCO
1181
n
dia

screw

13
4
mm
0
1575

in
dia

screw

14
Contact
set

15

Upper
contact

Regulator
model

Applied
alternator
a
Construction

of

voltage
regulator

TLlZ
57

LTl35
13B

I
Point

gap
10
Lock
ut

2

Charge
elay
antact
Ii
Adjust

spring

3

Connecting

sprinl
12
Coil

4
Armature
i3
3
mm

0
1181
dia

5
Core

gap
screw

6
Yoke

gap
14
4mm
O
1575
n

dia

7
Yoke
crew

8

Adju
ting
screw
15
Contact
set

9
Voltap
e

ree
ulaloT
contact

b

Cons
rue

ion
of

charg
relay

Fig
EE
5J
Structural
view
Fig
EE
50
View

of

removing
cover

As

for
the
construction
the

voltage
regulator
is

very

similar
to

the

charge
relay
as
shown

in

Figure
EE
51

EE
23

ENGINE
ElECTRICAL
SYSTEM

Ambient

temperature
Rated

regulating
voltage

roC
OF
V

10
14

14
6
to
15
6

0
32

14
45
to
15

45

10
50
14
3

to
15
3

20
68
14
15

to
15
15

30

86
14

0
to
15
0

40
104

13

85
to
14
85

Note
8

Do
not
measure

voltage

immediately
after
driv

ing
Do
this
while

regulator
is
cold

b
To

measure
voltage
raise

engine
speed

gradual

ly
from

idling
to
rated

speed

c

Voltage
may
be

approximately
O
3V

higher

than
the
rated
for
two
to

three
minutes

after

engine
is
started
or
more

specifically
when

regulator
becomes
self
heated
Measurements

should

then
be
made
within
one
minute
after

starting
engine
or
when

regulator
is
cold

d

The

regulator
is
of
a

temperature
compensating

type
Before

measuring
voltage
be
sure
to

meas

ure

surrounding
temperature
and
correct
measure

ments

according
to

the
table
in
the
left
hand
side

ADJUSTMENT

Voltage
regulator

As

the
result
of
above
measurement
when
the

regu

lating
voltage
is
deviated
from
the
rated
value

adjust
the

regulator
in
accordance
with
the

following
instructions

I

Inspect
contact
surface
and
if

rough
lightly
polish

the
surface
with
fine

emery
paper
500
or

600

2
Measure
each

gap
and

adjust
if

necessary
Adjust
the

core

gap
and

point
gap
in
that
order
No

adjustment
is

required
for
the

yoke
gap

J

Adjusting
core

gap

Loosen
the
screw
4
mm
0
1575

in
diameter
which

is
used
to
secure
the
contact
set
on

the

yoke
and
move

the
contact

upward
or
downward

properly
See

Figure

EE
53
t

2

I

I
EE056

4
mm
dia

0
1575
in

dia

screw

Cross
head

screwdriver
Contact
set

Thickness

gauge

Fig
EE
53

Adjusting
COTe

gap

4

Adjusting
point
gap

Loosen

the
screw
3

mm
0

1181
in
diameter
used

to

secure
the

upper
contact
and

move
the

upper
contact

upward
or
downward

adequately
See

Figure
EE
54

EE057

1
Thickness

gauge

2

3
mm
dia
0

1181
in

dia
screw
3
Cross
head
screwdriver

4

Upper
con

tact

Fig
EE
54

Adjusting
point
gap

5

Adjusting
voltage

Adjust
regulating
voltage
with
the

adjusting
screw

When

increasing
voltage
loosen
the

lock
nut
used
to

secure
the

adjusting
screw
and
turn
the

adjusting
screw

clockwise
When

decreasing
turn
this
screw
counterclock

wise
See

Figure
EE
55

EE

25