1973 DATSUN B110 lock

ENGINE

operating
mechanism

Adjust
valve

clearance
at

following
four

points
while

engine
is
still

hot

G
Exhaust

valve
of
No
1

cylinder

CV
Intake
valve

of
No
1

cylinder

CID
Intake
valve

of
No
2

cylinder

CID
Exhaust
valve
of
No
3

cylinder

Note
Numbers
in

parenthesis
agree
with
those
in

ac

companying
sketch

I

Fig
BY

1

Adjusting
valve
clearance

4

Again
rotate

crankshaft
one
turn
so
that
No
4

piston

is
in

top
dead
ce
lter
on
its

compression
stroke

Adjust

follnwing
valves

@
Exhaust
valve
of
No
2

cylinder

@
Intake

valve
of
No
3

cylinder

f
Intake
valve

of
No
4

cylinder

@
Exhaust
valve

of
No
4

cylinder

Adjustment
should
be

made
while

engine
is
hot
After

all

valves
have

been

adjusted
correctly
tighten
lock
nut

firmly
to

secure
the

adjustment

Vah
e
clearance

Hot
Intake

0
35

mm
0
014
in

Exhaust
Checking
and

adjusting
drive

belt

II

I

Fig
ET
2

Adjusting
drive
belt

tension

I

Check
for
a

cracked
or

damaged
V

belt

Replace
if

defective

2

Adjust
the
belt
tension
if

necessary

Belt
deflection
when

thumb

pressure
of
10

kg
22
0
lb

is

applied
midway
between

pulleys
10
to
15
mm

0
394

to
0
590
in

Retightening
cylinder
head
bolts

manifold
nuts

and
carburetor

securing

nuts

Cylinder
head
bolts

When
the

engine
is
in

cold

tightening
should
be
made

in

several

steps
and
in

sequence
shown
in

Figure
EM
82

page
EM
31

starting
with
the
center

toward
the

ends

Tightening
torque

1st
turn

2nd
turn
4

0
to
4
5

kg
m
29
to
33

ft
lb

5
5

to
6
0

kg
m

40
to
43
ft
lb

Then
warm

up
the

engine
and

retighten
the
bolts
to
the

specification
of
hot
condition

Tightening
torque
hot

6
0

to
6
5

kg
m
43

to
47
ft
lb

Other

tightening
torque

Manifold
nuts
0
9
to
14

kg
m
6
5
to
10
ft
lb

Carburetor
nuts
0
5

to
LO

kg
m
3

6
to
7
2
ft
lb

Checking
engine
oil

Oil

capacity
of

engine
including
oil
filter

ET
2

ENGINE

4
Install

a

timing
light
on
No

cylinder
spark

plug

wire
and
install

a
tachometer

5

Set

idling
speed
to

approximately
800

rpm

6

Check

ignition
timing
if

it
is
50BTDC
Before

Top
of

Dead
Center

by
the

use
of

timing
light

If

necessary
adjust
it

as
follows

Loosen
set
screw
to
such
an
extent
that

distributor
can

be
moved

by
hand

2

Adjust
ignition
timing
to
50BTDC

3

Lock
distributor

set
screw
and
make
sure
that

timing

is
correct

Fig
ET
9

Checking
ignition
timing

Ignition
timing
degree
50
B
T
D
C

Checking
or

replacing
distributor

breaker

point
condenser
and

spark

plugs

Distributor
breaker

point

Check
distributot
breaker

points
for
abnormal

pitting

and
wear

Replace
if

necessary
Make
sure

they
are
in

correct

alignment
for
full
contact
and
that

point
dwell

and

gap
are
correct
Clean
and

apply
distributor

grease

to
earn
and
wick

Note
Do
not

apply
grease
excessively
Distributor

Point

gap
0
45
to
0
55
mm

0
018

to
0
Q22
in

49
to
55

degrees
Dwell

angle

ET004

Fig
ET
10

Checking
distributor

point
gap

Condenser

I

Clean
outlet
of
condenser
lead

wire
and
check
for

loose

set
screw

Retighten
if

necessary

2

Check
condenser

capacity
with
a

capacity
meter

Condenser
insulation
resistance

may
be
also
checked

using
a

tester

by
adjusting
its

range
to
measure

large

resistance
value
When
condenser
is
normal
the

tester

pointer
swings
largely
and

rapidly
and
moves

gradually

back

to
the

infmite
side
When
the

pointet
does

not

stay
still
or
it

points
zero
in
resistance

replacement
is

necessary

Condenser

capacity

0

221LF
Micro
Farad

Condenser
insulation
resistance

5
Mn

Mega
ohms

Spark

plugs

Remove

and
clean

plugs
in

a
sand
blast
cleaner

Inspect

each

spark
plug
Make
sure
that

they
are
of
the

specified
heat

tange
Inspect
insulator
for
cracks
and

chips
Check

both
center
and

ground
electrodes
If

they
are

excessi
ely
worn

replace
with
new

spark

plugs
File
center
electrode
flat

Set
the

gap
to
0
8
to

0

9
rom
0

031
to
0
035
in

using
the

proper

adjusting

tool

Tighten
plugs
to

1
5
to
2
0

kg
m
11
0
to
15
0

ft

lb

torque

ET
6

ENGINE

Adjusting
carburetor
idle

rpm

mixture
ratio

Idle

mixture

adjustment

requires
the
use
of
a

CO

meter
When

preparing
to

adjust
idle

mixture
it
is

essential

to
have
the
meter

thoroughly
warmed

and

calibrated

Warm

up
the

engine

sufficiently

2
Continue

engine
operation
for
one

minute
under

idling
speed

3

Adjust
throttle

adjusting
screw
so

that

engine
speed

is
800

rpm
in
NO

position
for
automatic
transmission

4
Check

ignition
timing
if

necessary
adjust
it
to
the

specifications

Ignition
timing
SO

800

rpm

S

Adjust
idle

adjusting
screw
so
that

CO

percentage
is

1
5
t
O
S

6

Repeat
the

adjustments
as
described
in

steps
3

and

S

above
so
that

CO

percentage
is
I
i
t
O

S
at
800

rpm

Cautions

a
On
automatic
transmission

equipped

model
check
must
be
done
in
the

0

position
Be
sure
to

apply

parking
brake

and

to
lock
both
front

and
rear
wheels
with
wheel

chocks

b
Hold
brake

pedal
while

stepping
down
on

accelerator

pedal
Otherwise
car

will
rush
out

dangerously

7

On
automatic
transmission

equipped
model
make

sure
that
the

adjustment
has

been
made
with
the
selector

lever

in
N

position

And
then
check
the

specifications
with
the
lever

in

D

position
Insure
that
CO

percent
and
idle

speed
are

as

follows

Idle

rpm

CO

percentage

with
lever
in

D

position
6S0

I
S
t
O
S

If

necessary
adjust
by
progressively

turning
throttle

adjusting
screw
and
idle

adjusting
screw

until
correct

adjustments
are

made
Notes
a
Do
not

attempt
to

screw
down
the
idle

adjusting
screw

completely
to
avoid

damage
to

the

tip
which
will

tend
to
cause
malfunctions

b
After
idle

adjustment
has
been
made
shift

the

lever
to
N
or
p

position
for
automatic

transmission

c

Remove
wheel
chocks
before

starting
the

car

Throttle

adjusting

screw

Idle

adjust

ing
screw

3
Idle

limitter

cap

4

Stopper

Fig
ET
13
Throttle

adjusting
screw
and
idle

adjusting
screw

Idle
limiter

cap

Do
not

remove
this
idle

limiter

cap
unless

necessary

If
this
unit
is
removed
it
is

necessary
to
re

adjust
it

at

the

time
of

installation
To

adjust
proceed
as
follows

L
Make

sure
that

the

percentage
of
CO

contents

satisfies
the

specifications

2
Install

idle
limiter

cap
in

position
making
sure
that

the

adjusting
screw

can
further
turn
3
8

rotation
in
the

CO
RICH

direction

CARB
STOPPER

J

Z

3
8
ROTATION

0

IDLE
LIMITER
CAP

0
to
RICH

CO
LEAN

Fig
l
T
14

Setting
idle
limiter

cap

ET
8

EMISSION
CONTROL
AND

TUNE
UP

Checking
and

adjusting
dash

pot

automatic
transmission
model

only

Check

operation
of
dash

pot
It
should

not
be
cracked

or

bound
It

is
also
essential
to
check
to
be
certain

that
it

is
in

correct

adjustment

L
Check
to
be
sure
that
dash

pot
contacts

stopper
lever

when

engine
speed
reaches
1
900

to
2

000

rpm

2

Engine
should
be
slowed
down
from
3

000
to
1

000

rpm
within
a
few

seconds

Readjust
dash

pot
or

replace
it
with
a
new
one
if
it

fails

to
meet

the
above

conditions

Checking
carburetor
return

spring

Check
throttle
return

spring
for

sign
of

damage
wear

or

squareness
Discard

spring
if
found
with

any
of
above

excessively
beyond
use

Checking
choke
mechanism

choke
valve
and

linkage

1

Check
choke
valve
and

mechanism
for
free

operation

and
clean
or

replace
if

necessary

A

binding
condition

may
have

developed
from

petro

leum

gum
for
motion
on
choke
shaft
or

from

damage

2

Check
bimetal
cover

setting
position
The

index
mark

of
bimetal
cover
is

usually
aligned
at
the

middle

point
of

the
scale

Note
When
somewhat
over
choked
turn
bimetal

caver

clockwise

slightly

3
Prior
to

starting
check
to
be
sure
that

choke
valve

closes

automatically
when

pressing
down
on
accelerator

pedal

Should
it
fail
to
close

automatically
the
likelihood
is

that
fast
idle
cam
is
out
of

proper

adjustment
or

that

bimetal
is

not

properly
adjusted
calling
for

adjustment

Refer
to
Carburetor
in
Section
EF

Page
EF
15
Checking
anti

dieseling
solenoid

If

engine
will
not

stop
when

ignition
switch
is
turned

off

this
indicates

a

striking
closed
solenoid
valve

shutting
off

supply
of
fuel
to

engine
If
harness
is
in

good

condition

replace
solenoid
as
a
unit

To

replace
proceed
as
follows

Removal

and
installation

of
anti

dieseling
solenoid

Removal

Solenoid
is
cemented

at

factory
Use

special
tool

STl
91
50000
to
remove
a

solenoid

When

this
tool
is

not
effective
use
a

pair
of

pliers
to

loosen

body
out
of

position

lnstalltion

I
Before

installing
a
solenoid
it
is

essential
to
clean

all
threaded

parts
of
carburetor

and
solenoid

Supply

screws
in
holes
and
turn
them
in

two
or

three

pitches

2
First
without

disturbing
the
above

setting
coat
all

exposed
threads
with
adhensive
the

Stud
Lock
of

LOCTlTE
or

equivalent

Then

torque
screws
to
35
to
55

kg
cm
30

to
48
in

lb

using
a

special
tool
STl9150000

After

installing
anti

dieseling
solenoid
leave
the
carbu

retor
more
than
12

hours
without

operation

3

After

replacement
is
over
start

engine
and
check

to
be
sure
that
fuel
is
not

leaking
and
that
anti

dieseling
solenoid
is
in

good
condition

Notes
a
Do
not
allow
adhesive

getting
on
valve

Failure
to
follow
this
caution
would
result
in

improper
valve

performance
or
clogged
fuel

passage

b
I
n

installing
valve
use
caution
not
to
hold

body
directly
Instead

use

special
tool

tighten

ing
nuts
as

required

ET
9

ENGINE

Adjusting
throttle

opener
setting
engine
speed

1
Connect
servo

diaphragm
vacuum
hose

directly
to

intake
manifold

connector
without

laying
through

vacuum
control
valve

2
With

negative
pressure
vacuum
in

intake
manifold

servo
diaphragm

operates
and

thus
the

primary

throttle
valve

is

opened
When

servo

diaphragm
nor

mally
operates

engine
speed
rises

reaching
1
650

to

1

850

rpm
When

engine
speed
is

not
within
this

range

turn

adjusting
screw
as

necessary
See

Figure
ET
20

l
When

engine
speed
is
lower

than
the

prescribed

range
turn

adjusting
screw

clockwise

2
When

engine
speed
is

higher
than
the

prescribed

range
turn

adjusting
screw

counterclockwise

Upon
completion
of
the

adjustment
set

adjusting

screw
lock
nut

secwely
making
sure
that

engine
speed

is
in

the

prescribed

range

@
II
I
AdJustmg
screw

2
Lock

nut

Fig
ET
20
Servo

diaphragm
adjusting
screw

Servo

diaphragm

Servo

diaphragm
stroke

Link

EC015
3

Disconnect
servo

diaphragm
vacuum

hose
from

intake

manifold
and
connect

it
to

vacuum
control

valve

Connect

vacuum
hose
of

control

valve
to
intake

manifold
normal

piping

Racing

Place
shift

lever
in

neutral
for

MfT
or
N

or
p

for

AlT
Raise

engine
speed

up
to

approximately
3

000

rpm
under
no
load
and

close
throttle

valve

by

releasing

it

from
hand

Examine

engine
speed
to
see

whether
it
falls
to

idling

speed

I
When

engine
revolution
rails
to

idling
speed

See

Figure
ET
24

The

primary
throttle

valve
is

opened
by
the
link

connected

to
it

When
the

engine
speed
is
increased

to

approximately
3

000

rpm
and

lowered

natually

from
this

speed

changes
in

servo

diaphragm
link

stroke
manifold

vacuum
and

en
ine

speed
are
as

shown
in

Figure
ET
21

o

u

u

0

2
Se
o

diaphragm
link
stroke

I
u

2

Full

0

o

Intake
manifold
vacuum

u

c

E

c

O
3000

c

e

Engine
speed

2000
g

i

c

1000

T
j

Time

second

Fig
ET
21

Changes
in
servo

diaphragm
link
stroke
intake

manifold
vacuum
and

engine
speed

ET
14

ENGINE

How
to
read

Figure
ET
22

Determining
operating

pressure
and

adjustment
of
vacuum
control
valve

1
When

atmospheric
pressure
is
known

operating

pressure
is
found

by
following
the

arrow
line
A

When
altitude
is
known

operating
pressure
is
found

by
following
the
arroW
line
B

2
Turn

the

adjusting
screw
of
the

vacuum
control

valve
See

Figure
ET
23
and

adjsut
the
vacuum

control
valve
so
that

negative
pressure
in
the
intake

manifold
is

suspended
for

a
few
seconds
at
the
value

of

operating
pressure
found

as
described
in
I
above

while
the

engine
speed
decreases
from
3

000
to

1

000

rpm

I
Vacuum

adjusting
screw

2
Vacuum
control
valve

3

Lock
screw
4
Throttle

opener

solenoid

5
Control
valve

assembly

Fig
ET
23
Vacuum
control
valve

II
When

engine
revolution
does

not
fall
to

tdling
speed

Intake
manifold

I
Throttle

opene
operating

I
vacuum
curve
when

racing

Operating

pressure

Idling

Engine
evolution

3
000
rpm
Notes
a
When

turning
the
vacuum

adjusting
scre
N
do

not

depress
the
screw

with
a
screwdriver

b
When

measuring
operating
pressure
be
sure
to

tighten
the
lock
screw
of
the
vacuum

control
valve

first

c
When

the
servo
diaphragm
does
not
draw
the

link
or

operating

pressure
is

high
vacuum
turn
the

vacuum

adjusting
screw
clockwise
When
the
servo

diaphragm
draws
the
link
at

idling
speed
or

operating
pressure
is
low
vacuum
turn
the
vacu

um

adjusting
screw
counterclockwise

Set
lock
screw

stationarily

repeat
the
above

described

adjustment
and
make

sure
that
tho

operating
pressure
is
correct
and
that
the

engine

speed
settles
down
at
the
rated

idling

speed

When

engine
revolution
does
not
CaU
to

idling

speed
See

Figure
ET
24

When
the

engine
revolution
does
not

fall
to

the

idling
speed
it
is

necessary
to
reduce

the

idling

negative
pressure
of
the
intake
manifold
lower

than

the

operating
pressure
of
the
throttle

opener
See

Figure
ET
24
case
of

Il
Il

I
When

engine
revolution
falls
to

idling
speed

Intake
manifold

I
Throttle

opene
operating

I
vacuun
curve

when

racing

No
load

No
load

Operating

pressure
I

I

I

I

I

I

I

I

I

Idling
Engine
revolution
3
000

rpm

Fig
EY
24

Characteristic
curves

of
throttle

opener

In

this
case
B
it
is

necessary
to

labour
the

engine

on
road
I
by
chassis

dynamometer
2

or
by

raising
rear
axle

by
stand
3

The
car
should
then
be
accelerated
from
64
to
80
kro
h
40
to

SO
MPH

in

top
gear
for
M
T
or

0

position
for
A

T
After

the
above

procedure
has
been

completed
the

ET
16

EMISSION

CONTROL
AND

TUNE
UP

accelerator

pedal
is

released

During
the

testing
measure
the
throttle

opener

operating
pressure
to
see
whether
it
is
in
the

predetermined
value
or
not
See

Figure
ET
25
Adjustment
is

exactly
the

same
as
that
in
the
case

I
When

engine
revolution
falls
to

idling
speed

Page
ET
14

Vacuum

gauge

Intake

man
fol

p

ci

J

v

1
Road
test
r

Vacuum

gauge

7I
t

i

2
Chassis

dynamometer
Vacuum

gauge

y

3
Raise

up
rear
axle

housing
by
stand

Fig
ET
25

Testing
operating
pressure

of
the
throttle

opener

when
fhe

engine
revolufion
does
not

lall
fo
fhe

idling
speed
II

J

3
Withdraw

cotter

pin
and
remove
link

4
Loosen
lock
nut
and
remove
servo

diaphragm

from
carburetor
Removal

When

replacing
the
control
valve

assembly
and

servo

diaphragm
observe
the

following

Control
valve

assembly
Vacuum
control
valve

throttle

opener
solenoid

1

Disconnect

vacuum
hoses

and
throttle

opener

solenoid
harness

from
the
unit

2

Remove

two
installation

bolts
J

@

cY

@
1

Servo
diaphragm

2
Lock
nut

3
Link
@

CV

@

EC017

4
Bracket

5

Stopper

6
Carburetor

1
Installation

bolts

2

Vacuum
control

valve

3
Vacuum
hose
4
Throttle

opener
solenoid

5
Control
valve

assembly
Fig
ET
2
7

Removing
servo

diaphragm

TRANSMISSION
CONTROLLED

VACCUM
ADVANCE

SYSTEM

Fig
ET
26

Removing
control
valve

assembly

This

system
provides
the

vacuum
advance

only
when

the

gear
is
in

the

top
4th

position
and
retarded

spark

timing
with
no

vacuum
advance
at
other

positions
for

complete
combustion

This

system
however
allows
vacuum
advance

during

the

warming
up
in

cold
weather
and

enswes

satisfactory

driving
performance
immediately
after

starting
the

engine
Servo

diaphragm

1

Disconnect
vacuum
hose
from
servo

diaphragm

2
Remove

servo

diaphragm
together
with
carbu

retor

ET
17

ENGINE

Caution

lock
the
front

and
rear
wheels

by
fully

pulling
the

parking
brake
lever
before
con

ducting
this
test

Fig
ET
32

Checking
for
operation
of
vacuum

advance

system

If

any
objection
is

found

by
the
check

mentioned

above

either
of
the

following
defects

may
be
the

cause

Poor
connection
or

broken
harness
and
fuse

2
Air

leakage
resulting
from

poor
connection
of
vacu

um
tube

3
Incorrect

operation
of

Top
switch

4
Defective

operation
of
vacuum

cutting
valve
sole

naid

5
Incorrect

operation
of
thermo
switch

Testing
of

Top
switch

1
Make
sure
of
insulation
between
lead
wire

terminal

of
transmission
switch
and
switch

body

2

Disconnect
lead
wires
at
the
switch

and
connect

ohmmeter
to
tenninals

3
Ohmmeter

should
indicate

infmity
co
when
shift

lever

is
in

Top
gear
position
And
it
should
indicate

zero
at
other

gear
position
including
Neutral

posi

tion

4
If

it
does
not

work

properly
in

step
3

replace
the

switch
with
a
new
one

Testing
of
thermo
switch

I

MaJ
e

sure
of

insulation
between
lead
wire
terminal

of
thermo
switch
and
thetmo
switch

body

2

Disconnect
lead
wire

at
switch
and
connect
ohm

meter
to
terminals
Ohmmeter
should
indicate
zero
when

temperature

indicate
the

passenger
compartment
is
above
l30C

550F

4
If
it
does

not
work

properly
in

step
3

replace

thermo
switch
with
a
new

one

AUTOMATIC

TEMPERATURE

CONTROL
AIR
CLEANER

A
T
C
AIR

CLEANER

Replacing
carburetor
air
cleaner

filter

The

paper
element

viscous

type
has
been

specially

treated
to

eliminate
bother

of

cleaning
until

replacement

It

should
be

replaced
with
a

new
one
at

regular
intervals

or
more
often

according
to
the

operating
conditions

Checking
hot
air
control
valve

Inspection

Among
the

possible
troubles
of
this
device
the

most

liable
is
the

permanent
opening
of
valve

This
trouble
is
not

noticed
in
warm
weather
but
in

cold
weather

appears
as

poor

performance
of

engine

such

as

tardy
acceleration
hesitation
or

engine
stall
In

such

case
first

inspect
this

device
before

checking
the

carburetor

Another
trouble
which

might
be

expected
is
that
the

underhood
air
is

kept
closed

by
the
valve

regardless
of

the

temperature
of
suction
air
around
the

sensor
while

the

engine
is

running
This
ttOuble

appears
in
the

form

of

extremely
excessive
fuel

consumption
or
decrease
in

power

The

inspection
of
this
device

should
be

proceeded
as

follows

Fig
ET

33
Correct

position
of
hoses

ET
20