1973 DATSUN B110 lock

ENGINE

at
4
to
5
V

Use

i
f
DC
voltmeter
and
set

up
a
circuit

as
shown
in

Figure
EE

56

EEQ58
L
W

R

IG

Will

r

AI
W

lli

r

N
Y

vge

I

JJ
Rtl
ublOr

I
I
Spanner

Cross
head

screwdriver

I

I
Adjusting
screw

Lock
nut

Vollm
lcl

Fig
EE
55

Adjusting
Tegulating
voltage

Charging
relay

Normal

relay

operating
voltage
is
8
to

10V
as
measured

at
alternator
A
terminal

Relay
itself
however

operates
EE059

Fig
EE
56

Testing

chaTging
Telay

Connect

positive
terminal
of

voltmeter
to

regulator
lead
connector
N

terminal
with

negative
terminal

grounded

2

Start

engine
and

keep
it

idle

3
Take
voltmeter

reading

o

Volt
Below
5
2
Volt
I

Over
5
2
Volt

I
Check
for

continuity
between

N

terminals
of

regulator

and

alternator

2
Alternator
circuit

defective
if

continuity
exists
pilot
lamp
remains

lit

I

Check
fan
belt
tension

2

If
correct

remove

regulator

and

adjust
as

necessary
Pilot
lamp
remains
lit

Pilot

lamp
relay
coil
or

contact

points
out
of
order

Replace
regulator

Over
5

2
Volt

Pilot

lamp
does
not

light

Pilot

lamp
relay
assembly
is
in

good
condi

tion

SPECIFICATIONS
AND

SERVICE
DATA

Voltage
regulator

Model
HITACHI
TLl
Z
57

Regulating
voltage
with

fully
charged

battery
and

regulator
faced

downward
V
14
3
to
15
3
at
200C
680F

EE
26

ENGINE
ElECTRICAL
SYSTEM

SPECIFICATIONS
AND

SERVICE
DATA

Specifications

Make
and

type
0412
80
0412

89

for
Manual
for
Automatic

Transmission
Transmission

Firing
order
1
3
4
2
I
3
4
2

Rotating
direction
Counterclockwise

Counterclockwise

Dwell

angle
49
550
49
550

Condenser

capacity
J
lF
0
20
to

0
24
0

20
to
0
24

Service
data

Point

gap
mm
in
0
45
to
0
55

0
0177
to
0

0217

0

50
to
0
65
1
1
to
1
4
Point

pressure
kg
lb

Condenser

capacity
p
F

Micro
Farad
0

20
to
0
24

Condenser
isolate
resistance

M
1

Mega
Ohms
5

Cap
carbon

point
mm
in

rom
in

Housing
inner

diameter
mm
in
12
0
472

0
010

D
0004

12
45

0
020
0
4902

D
0008

12
45
018

0
4902
0007
Shaft
diameter

lower

part

Clearance
between
shaft
and

housing
mm
in

Amendment
limit
of
clearance
mm
in
0
010
to

0
Q38
0

0004
to
0

0015

0
08
0
0031

8
0
005

0
3150
0
0002

D

O
14

D
0006

8
O
15

0
3150
0006

0
005
to
0
029

0
0002
to
0
00
II
Shaft
diameter

upper
part
mm
in

earn
inner

diameter
rom
in

Clearance
between
shaft
and
cam

mm
in

EE
35

ENGINE
REMOVAL

INSTAllATION

5

Disconnecting
clutch

wire
on

right
hand
drive

model

On

left
hand
drive

model
disconnect

hydraulic
line
from

the

clutch
slave

cylinder

Disconnect
the

clutch
wire
at
the

portion
of
the

withdrawal
lever
See
the
section

covering
the
clutch

6
Remove
the
exhaust
front

tube

ij

f

I

Fig
ER
11

Disconnecting
dutch
wire

7

Disconnect
the

cable
to
the

back

up
lamp
switch

8

Disconnect
the

speedometer
cable

9

Remove
the

propeller
shaft

Remove

four
bolts
used
in
the

differential
carrier
side

and

withdraw
the

propeller
shaft

10

Remove
the
shift
lever

Model

with
remote
control

shift
lever

Disconnect
the
remote
control

rod
at
the

portion
of

transmission
outer
lever

and

remove
the
remote

control

rod

Model

with
floor
shift

lever

Remove
the

boot
withdraw
the
lock

pin
and

remove

the
lever
The

operation
is
carried
out
in
the

passenger

compartment
Fig
ER
12

Removing
fTont
tube

Model
with

automatic
transmission

Remove

pins
from
both
ends
of

the
cross
shaft
and

remove

the
shift
rod

II

Suspend
the

engine
with
wire

Fig
ER
13

Removing
remote

control
rod

12

Remove
the
front

engine
mounting
installation

nuts

13
Remove

the
rear

engine
mounting
installation

nuts

14
When

removing
the

engine
mounting
installation

nuts
be
sure
to

apply
a

jack
beneath
the
transmission

ER
5

CHASSIS

fulcrum

type

The
mechanical

type
clutch
control

system
consists

of

pendent
clutch

pedal
clutch

control
cable
and
with

drawallever
The

withdrawal
lever
is
of
an

outer
fulcrum

type
which

provides
a

great
lever
ratio
and
thus
force

required
in

depressing
clutch

pedal
is
reduced

CLUTCH

PEDAL

Hydraulic
clutch

Removal

Remove
the
return

spring

2

Loosen
the
lock
nut
of
the
master

cylinder
push
rod

and

disconnect
the

push
rod
end

3

Remove
the
lock

nut
and
washer

of
the

pedal
shaft

and

remove
the

pedal
lever

Inspection

Thoroughly
clean
all
disassembled

parts
indicated

below
and

carefully
check
them

for
wear

damage
and

other
abnormal
conditions

Repair
or

replace
them

with

new
ones
if

required

f

fS

C5

J

dJ

YII

10

1

@
c
i
@

j

1

4

K

Clutch

pedal
free
trrlel

30
mm
1
181

nl

00

@

P

IO
Pedal
head
rubber

2

Return

spring

3

Pedal
lever
bush

4
Fulcrum

pedal
pin
etc

Reinstallation

Reinstall
the

clutch

pedal
in
reverse

sequence
of

removal

Adjustment

I

Adjust
pedal
pad
height
to
143
5
mm
5
65
in

without

stopper
The

adjustment
is

made

by
selecting
and

applying
shim
s

having
adequate
thickness

Be

sure
to
use
shims

having
same
thickness
for

both

upper
and
lower

2

Next

adjust
the

pedal
stopper
properly
so
that
the

pedal
pad
height
is

141
5
mm
5
57
in
and
secure
the

position
with
lock

nut

Note
Make
sure
that
chassis

grease
has
been

applied
to

the

leG
marked

portions
two

places
Grease
if

required

Adjusting
shim

Part
number

Thickness
mm
in

30611
27260

30612
27260

30613
27260
1

6
0
0630

0

8
0
0315

0
5
0
0197

I

2

3
Adjusting
shim

Pedal
lever

Pedal

stopper

Unit
mm

inl

Fig
CL
J5

Pedal

height
adjustment

CL
6

CLUTCH

CLUTCH

PEDAL
AND
CLUTCH

CONTROL
CABLE

Mechanical
clutch

Removal

Loosen

the
control
cable

adjusting
nut
and
discon

nect
the

control
cable
from

the
withdrawal
lever

III
Adjusting
nut
2

I
Lock
nut

Fig
CL
16
Clutch

cunITol
cable

11
I
Withdrawal
lever

I
2

I
Clutch
control
cable

Fig
CL
17

Disconnecting
clutch
control
cable

2

Unhook
the

clutch

pedal
return

spring

3
Remove

the
clutch
brake

Pedal
installation
bolts
and

remove
the

clutch

pedal
and

control
cable
1

I
Return

spring

31
au
tch

pedal

2
Fulcrum

pedal
pin

Fig
CL
I8

Removing

pedal
installation
bolt

Inspection

Thoroughly
clean
all

disassembled

parts
indicated

below
and

carefully
check

them
for

wear

damage
and

other
abnormal
conditions

Repair
or
replace
as

required

Control
cable

2

Pedal
head
rubber

3

Pedal
lever
bush

4
Fulcrum

pedal
pin

5

Others

Reinstallation

Reinstall

the
clutch

pedal
and
clutch
control

cable
in

reverse

sequence
of
removal

Alljustment

Adjust
the

pedal
stopper
so

that

pedal
height
is
in

range
from
136
5
to
146
5

mm
5
4

to
5

8
in
and
secure

the

position
with

lock
nut

completely

2

Next

adjust
the
control
cable

adjust
nut
so

that

clutch

pedal

play
is
in

range
from
II

to
15

mm
0
433

to

0
591
in
at

the
center
of
the

clutch

pedal
pad
and
make

sure
that

play
at
P

point
of

the
withdrawal

lever
is
in

range
from
3

0
to
4
0

mm

0
1181
to
0
1575
in

Secure

the

alignment
with

lock
nut

completely

CL
7

CHASSIS

i

I

I

I

II
I

I

J
u
IlllrP

Zll
I
ff
Pedal
play
11

to
15

I
0
433
to

0
591

I

W

p
da
stfO
l
e

1
P

point
end

play

l
e

A
1

C
3
0
to
A
O

Chassis

grease
20

0
1181
to
0
1575

I

Y
136
5
to
lA6
5

I
5
A

to
5

81

0
Note
Connect
the
control
cable

correctly
so
that
mark

cap
is
faced

upward
as
shown
in
the
following

figure
Make
sure
that
chassis

grease
has
been

I

2

3
Lock
nu

t

Adjusting
nut

Pedal

stopper
applied
to
the
CG
marked

positions
three

places
Apply

grease
if

required

@

300R

t2

8J

Unit
mm
in

Fig
CL
19

Pedal

height
adjustment

3
When
the

clutch

pedal
is

heavy
remove

grease
filler

cap
from
front

portion
of
the

adjust
nut
and

grease
Be

sure
to

use

grease
containing
molybdenum
disulfide

Fig
CL
20

Greasing
to
the

nipple
of
clutch

control
cable

CL
8

CHASSIS

2

Apply
brake

fluid

sufficiently
to
the

cylinder
and

piston
and

assemble
them

Reinstallation

Reinstall
the
master

cylinder
assembly
in
reverse

sequence
of

removal
and

adjust
as
follows

I

Adjust
the

pedal
height
by
changing
the

push
rod

length

2
B

eed
air

out
of
the

hydraulic
system

OPERATING

CYLINDER

Hydraulic
clutch

Removal

Remove

the
return

spring

2

Disconnect
the
clutch
line

from
the

operating
cyl

inder

3

Disconnect
the

push
rod

from
the

withdrawal
lever

4

Release
two
bolts
used

to
mount

the

operating

cylinder
to
the
clutch

housing

Disassembly

1
Remove
the

dust

cover

2
Remove
the

snap
ring
and
all
other

parts
can
be

disassembled

@

Fig
CL
22

Operating

cylinder
disassembled

CL
10
Inspection

Check
all

parts
especially
the

piston

cup
and

replace

if
worn
or

damaged

Reassembly

Reassemble

the

operating
cylinder
in

reverse

sequence

of

disassembly

noting
the

following
matters

Soak
the

piston
cup
in
fluid
before

reassembly

Install
the

piston

cup
carefully
so
that
it
is
faced

correctly

2

Apply
brake

fluid

sufficiently
to
the

cylinder
and

piston
and

assemble
them

Reinstallation

Reinstal
the

operating
cylinder
in

reverse

sequence
of

removal

1

Bleed
air
out
of

the

hydraulic
system

2

Adjust
the

push
rod
so
that
the

withdrawal
lever
end

play
is
0
to
2
0

mm
0

0394

to
0
0787
in

in

accordance

with
the

following
instructions

AD
USTING
WITHDRAWAL
LEVER

Correct

adjustment
of

the
clutch
withdrawal
lever
is

essential

Insufficient
free
travel
between
the
release

bearing
and
the

diaphragm

spring
fingers
causes
the
clutch

to

slip
while
excessive

free
travel
affects
full

disengage

ment
of
the
clutch

The
clearance
between
the
release

bearing
and
the

diaphragm
spring

fingers
can
be

adjusted
at

the
with

drawallever
end

as
follows

Hydraulic
clutch

Loosen

the
lock

nut
tighten
the

adjusting
nut
and

eliminate

clearance
between
the

top
of

the
withdrawal

lever
and
release

bearing

2
Return
the

adjusting
nut
from

that

position
I
4

turns
and

set
the

adjusting
nut
stationarily
with
the
lock

nut

CLUTCH

When
the

adjusting
nut
is
returned

I
1
4
turns
the

withdrawal
lever
end
is
returned

to
1
0

to
2
0

mm
0
0394

to
0
0787
in

and
clearance
between
the

release

bearing

and

diaphragm
spring
fingers
becomes
0
7
to
I
4
mm

0

0276
to
0
0551
in

9

@

t

O
to

2
0

0
0394
to
0
0787

Unit
mm
in

I
i

I
I
I
Release

bearing

Diaphragm
spring
Lock
nu
t

Adjusting
nut

Withdrawal
lever

Fig
CL
23

Adjusting
withdrawal
lever

play

Mechanical
clutch

Adjust
the

clutch

control
cable

adjust
nut
so

that

play

at
the
withdrawal
lever

end
is
3
0

to
4
0
mm
0
1181

to

0

1575
in

and

securely
tighten
the

lock
nut
Clearance

between
the

release

bearing
and

diaphragm
spring

fingers

will
become
0
9

to
1
2

mm
0
0354
to
0

0472
in
3
0

to
4
0

0
1181
to
0

1575

@

0
9
to

1
2

I
0
0354

to
0

0472

1

j

E

1

Unit
mm
in

I
I
I
I
Diaphragm
spring

Clutch
control
cable
Withdrawal
lever

Release

bearing

Fig
CL
24

Adjusting
withdrawal
lever

play

BLEEDING
CLUTCH
SYSTEM

Hydraulic
clutch

1
Remove
the
bleed

screw
dust

cap
from
the

operating

cylinder

2

Open
the
bleed
screw

approximately
three

quarters

of
a
turn
Attach
a
tube

immersing
the

open
end
into
a

clean
container
which
contains
a
small

amount
of
brake

fluid

3
Fill

the
master

cylinder
reservoir
with
the
recom

mended
fluid

4

Depress
the

clutch

pedal
quickly
while

keeping
it

down

retighten
the
bleed

screw
and
allow
it
to

return

slowly
Repeat
this

pumping
action

until
the
fluid

entering
the
container
is

free
from
air

bubbles

5
Screw

up
the
bleed
screw

on
a
down

stroke
of
the

pedal
remove
the

bleed
tube

and

replace
the
dust

cap

CL
11