2009 LAMBORGHINI GALLARDO Workshop Manual

2
L714 02 51 05
)LJ
C1
'1
(1
C 2
'2
(2%
A
)LJ
H)
G
® Automobili Lamborghini S.p.A./HSURFHGXUHHOHLQIRUPD]LRQLSXEEOLFDWHGLVHJXLWRVRQRVWUHWWDPHQWHFRQ¿GHQ]LDOLHULYROWHHVFOXVLYDPHQWHDOOD5HWH'HDOHUH6HUYLFH3RLQW$XWRUL]]DWL/DPERUJKLQL7XWWLLGLULWWLG¶DXWRUHVRQRSURSULHWj
GL$XWRPRELOL /DPERUJKLQL 6S$ LQ EDVH DOOD OHJJH VXL GLULWWL G¶DXWRUH 7XWWL L FDSLWROL 3') GL FXL VL FRPSRQJRQR L PDQXDOL RI¿FLQD :(% GHVFULWWL GL VHJXLWR VL EDVDQR VXOOH LQIRUPD]LRQL GLVSRQLELOLDO
PRPHQWRGHOODSXEEOLFD]LRQH&RQULVHUYDGLDJJLRUQDPHQWRHPRGL¿FKH6RQRYLHWDWHODULVWDPSDODULSURGX]LRQHO¶LQROWURDSHUVRQHQRQDXWRUL]]DWHHRDWHU]HSHUVRQHODWUDGX]LRQHDQFKHSDU]LDOH
VHQ]DO¶DXWRUL]]D]LRQHVFULWWDGDSDUWHGL$XWRPRELOL/DPERUJKLQL6S$
A) Assembling the silencer heat-proof panels 1.  7LJKWHQWKHVSHFL¿FVFUHZVWRDVVHPEOHWKHKHDWSURRISDQHOVLQWKHIROORZLQJRUGHU
•  5HDUFHQWUHSDQHO $)LJ)
•  )URQWFHQWUHSDQHO %)LJ)
•  6LGHSDQHOV &)LJ)
•  6LGHSDQHOV ')LJ)
•  6LGHSDQHOV ()LJ)
2QFHWKHKHDWSURRISDQHOVKDYHEHHQDVVHPEOHG¿QLVKWKHSURFHGXUHDVIROORZV
 3RVLWLRQ WKH¿[LQJ GLVN  ))LJZLWK WKHFRUUHVSRQGLQJ VSULQJ  *)LJ DQG LQVHUW WKHVDIHW\ZDVKHU  H-
)LJ ).
• $VVHPEOHWKHVLOHQFHU 3RLQW%).

3
L714 02 51 05
)LJ
)LJ
C
)LJ
%
%%
%
A
C
® Automobili Lamborghini S.p.A./HSURFHGXUHHOHLQIRUPD]LRQLSXEEOLFDWHGLVHJXLWRVRQRVWUHWWDPHQWHFRQ¿GHQ]LDOLHULYROWHHVFOXVLYDPHQWHDOOD5HWH'HDOHUH6HUYLFH3RLQW$XWRUL]]DWL/DPERUJKLQL7XWWLLGLULWWLG¶DXWRUHVRQRSURSULHWj
GL$XWRPRELOL /DPERUJKLQL 6S$ LQ EDVH DOOD OHJJH VXL GLULWWL G¶DXWRUH 7XWWL L FDSLWROL 3') GL FXL VL FRPSRQJRQR L PDQXDOL RI¿FLQD :(% GHVFULWWL GL VHJXLWR VL EDVDQR VXOOH LQIRUPD]LRQL GLVSRQLELOLDO
PRPHQWRGHOODSXEEOLFD]LRQH&RQULVHUYDGLDJJLRUQDPHQWRHPRGL¿FKH6RQRYLHWDWHODULVWDPSDODULSURGX]LRQHO¶LQROWURDSHUVRQHQRQDXWRUL]]DWHHRDWHU]HSHUVRQHODWUDGX]LRQHDQFKHSDU]LDOH
VHQ]DO¶DXWRUL]]D]LRQHVFULWWDGDSDUWHGL$XWRPRELOL/DPERUJKLQL6S$
%$VVHPEOLQJWKHVLOHQFHU 1.
 3RVLWLRQWKHVLOHQFHU $)LJRQWKHUHOHYDQWÀH[LEOHVXSSRUWV
2.  6HFXUHWKHVLOHQFHUWRWKHÀH[LEOHVXSSRUWVXVLQJWKHEROWV %)LJ).
3.  6HFXUHWKHVLOHQFHUWRWKHWZRFDWDO\WLFFRQYHUWHUVLQWKHYHKLFOHXVLQJWKHFODPSVZLWKVFUHZV &)LJ).

4
L714 02 51 05
G
G
)LJ
)
)LJ
(
(
'
® Automobili Lamborghini S.p.A./HSURFHGXUHHOHLQIRUPD]LRQLSXEEOLFDWHGLVHJXLWRVRQRVWUHWWDPHQWHFRQ¿GHQ]LDOLHULYROWHHVFOXVLYDPHQWHDOOD5HWH'HDOHUH6HUYLFH3RLQW$XWRUL]]DWL/DPERUJKLQL7XWWLLGLULWWLG¶DXWRUHVRQRSURSULHWj
GL$XWRPRELOL /DPERUJKLQL 6S$ LQ EDVH DOOD OHJJH VXL GLULWWL G¶DXWRUH 7XWWL L FDSLWROL 3') GL FXL VL FRPSRQJRQR L PDQXDOL RI¿FLQD :(% GHVFULWWL GL VHJXLWR VL EDVDQR VXOOH LQIRUPD]LRQL GLVSRQLELOLDO
PRPHQWRGHOODSXEEOLFD]LRQH&RQULVHUYDGLDJJLRUQDPHQWRHPRGL¿FKH6RQRYLHWDWHODULVWDPSDODULSURGX]LRQHO¶LQROWURDSHUVRQHQRQDXWRUL]]DWHHRDWHU]HSHUVRQHODWUDGX]LRQHDQFKHSDU]LDOH
VHQ]DO¶DXWRUL]]D]LRQHVFULWWDGDSDUWHGL$XWRPRELOL/DPERUJKLQL6S$
4. 6HFXUHWKHKHDWSURRISDQHO ')LJWRWKHFKDVVLVE\WLJKWHQLQJWKHVFUHZV ()LJ).
5.  3RVLWLRQWKHVLGHIUDPH ))LJDQGVHFXUHLWVFUHZLQJRQWKH¿[LQJVFUHZV *)LJ).
5HSHDWWKHRSHUDWLRQSRLQWIRUERWKVLGHVUHPRYLQJWKHULJKWDQGOHIWVLGHIUDPHV

5
L714 02 51 05
)LJ
HH
a
b
® Automobili Lamborghini S.p.A./HSURFHGXUHHOHLQIRUPD]LRQLSXEEOLFDWHGLVHJXLWRVRQRVWUHWWDPHQWHFRQ¿GHQ]LDOLHULYROWHHVFOXVLYDPHQWHDOOD5HWH'HDOHUH6HUYLFH3RLQW$XWRUL]]DWL/DPERUJKLQL7XWWLLGLULWWLG¶DXWRUHVRQRSURSULHWj
GL$XWRPRELOL /DPERUJKLQL 6S$ LQ EDVH DOOD OHJJH VXL GLULWWL G¶DXWRUH 7XWWL L FDSLWROL 3') GL FXL VL FRPSRQJRQR L PDQXDOL RI¿FLQD :(% GHVFULWWL GL VHJXLWR VL EDVDQR VXOOH LQIRUPD]LRQL GLVSRQLELOLDO
PRPHQWRGHOODSXEEOLFD]LRQH&RQULVHUYDGLDJJLRUQDPHQWRHPRGL¿FKH6RQRYLHWDWHODULVWDPSDODULSURGX]LRQHO¶LQROWURDSHUVRQHQRQDXWRUL]]DWHHRDWHU]HSHUVRQHODWUDGX]LRQHDQFKHSDU]LDOH
VHQ]DO¶DXWRUL]]D]LRQHVFULWWDGDSDUWHGL$XWRPRELOL/DPERUJKLQL6S$
Assembling the upper rear cross member  3XWWKHFURVVPHPEHULQVLGHLWVVHDW
7.  7LJKWHQWKHVFUHZV +)LJDQGVHFXUHWKHFURVVPHPEHUWRWKHFKDVVLV
5HSHDWWKHRSHUDWLRQSRLQWIRUERWKVLGHV DE)LJIDVWHQDOOVFUHZVWRORFNWKHFURVVPHPEHURQWR
WKHFKDVVLV


L714 02 51 05
)LJ)LJ
3
MLLMLIN
Q
O
® Automobili Lamborghini S.p.A./HSURFHGXUHHOHLQIRUPD]LRQLSXEEOLFDWHGLVHJXLWRVRQRVWUHWWDPHQWHFRQ¿GHQ]LDOLHULYROWHHVFOXVLYDPHQWHDOOD5HWH'HDOHUH6HUYLFH3RLQW$XWRUL]]DWL/DPERUJKLQL7XWWLLGLULWWLG¶DXWRUHVRQRSURSULHWj
GL$XWRPRELOL /DPERUJKLQL 6S$ LQ EDVH DOOD OHJJH VXL GLULWWL G¶DXWRUH 7XWWL L FDSLWROL 3') GL FXL VL FRPSRQJRQR L PDQXDOL RI¿FLQD :(% GHVFULWWL GL VHJXLWR VL EDVDQR VXOOH LQIRUPD]LRQL GLVSRQLELOLDO
PRPHQWRGHOODSXEEOLFD]LRQH&RQULVHUYDGLDJJLRUQDPHQWRHPRGL¿FKH6RQRYLHWDWHODULVWDPSDODULSURGX]LRQHO¶LQROWURDSHUVRQHQRQDXWRUL]]DWHHRDWHU]HSHUVRQHODWUDGX]LRQHDQFKHSDU]LDOH
VHQ]DO¶DXWRUL]]D]LRQHVFULWWDGDSDUWHGL$XWRPRELOL/DPERUJKLQL6S$

 3RVLWLRQWKH(&6SLSH ,)LJVHFXULQJLWWRWKHFOLSV /)LJRQWKHFURVVPHPEHU
  7LJKWHQWKHVFUHZV 0)LJDQGVHFXUHWKHKHDWSURRISDQHO 1)LJWRWKHFURVVPHPEHU
10.  &RQQHFWWKHVHQVRU 2)LJWRLWVEUDFNHWRQWKHFURVVPHPEHU
11.  &RQQHFWWKHKRRGRSHQLQJFDEOH 3)LJ).
12.  &RQQHFWWKHFRQQHFWRU 4)LJ).

7
L714 02 51 05
)LJ
X
5
)LJ
7U
)LJ
V
:
S
® Automobili Lamborghini S.p.A./HSURFHGXUHHOHLQIRUPD]LRQLSXEEOLFDWHGLVHJXLWRVRQRVWUHWWDPHQWHFRQ¿GHQ]LDOLHULYROWHHVFOXVLYDPHQWHDOOD5HWH'HDOHUH6HUYLFH3RLQW$XWRUL]]DWL/DPERUJKLQL7XWWLLGLULWWLG¶DXWRUHVRQRSURSULHWj
GL$XWRPRELOL /DPERUJKLQL 6S$ LQ EDVH DOOD OHJJH VXL GLULWWL G¶DXWRUH 7XWWL L FDSLWROL 3') GL FXL VL FRPSRQJRQR L PDQXDOL RI¿FLQD :(% GHVFULWWL GL VHJXLWR VL EDVDQR VXOOH LQIRUPD]LRQL GLVSRQLELOLDO
PRPHQWRGHOODSXEEOLFD]LRQH&RQULVHUYDGLDJJLRUQDPHQWRHPRGL¿FKH6RQRYLHWDWHODULVWDPSDODULSURGX]LRQHO¶LQROWURDSHUVRQHQRQDXWRUL]]DWHHRDWHU]HSHUVRQHODWUDGX]LRQHDQFKHSDU]LDOH
VHQ]DO¶DXWRUL]]D]LRQHVFULWWDGDSDUWHGL$XWRPRELOL/DPERUJKLQL6S$
Assembling the lower rear cross member 13. 3RVLWLRQWKHFURVVPHPEHU 5)LJLQLWVVHDW
14.  7LJKWHQWKHVFUHZV 6)LJDQGVHFXUHWKHFURVVPHPEHUWRWKHFKDVVLV
15.  7LJKWHQWKHVFUHZV 7)LJDQGVHFXUHWKHKHDWSURRISDQHO 8)LJWRWKHFURVVPHPEHU
  &RQQHFWWKHFOLS 9)LJDQGVHFXUHWKHKRRGRSHQLQJZLULQJKDUQHVVWRWKHFURVVPHPEHU
17.  &RQQHFWWKHUHDUIRJOLJKWFDEOHE\VHFXULQJLWVIDVWHQHUV :)LJRQWKHFURVVPHPEHU
  &RQQHFWWKH(&6SLSH ;)LJE\VHFXULQJLWVFODPS .
• $VVHPEOHWKHHQJLQHFRPSDUWPHQWVLGHSDQHOV .
• $VVHPEOHWKHUHDUEXPSHU .
• $VVHPEOHWKHXSSHUSDQHO .
•$VVHPEOHWKHOLJKWVXSSRUWEUDFNHWZLWKWKHKHDWSURRIJXDUG .
• $VVHPEOHWKHDLU¿OWHUDVVHPEO\ (013305).
• $VVHPEOH UHDUZKHHODUFKHOHPHQWV 
• $VVHPEOH
WKHUHDUZKHHOV .
.


L714 02 51 05
)LJ
A
AA
)LJ
C
%
® Automobili Lamborghini S.p.A./HSURFHGXUHHOHLQIRUPD]LRQLSXEEOLFDWHGLVHJXLWRVRQRVWUHWWDPHQWHFRQ¿GHQ]LDOLHULYROWHHVFOXVLYDPHQWHDOOD5HWH'HDOHUH6HUYLFH3RLQW$XWRUL]]DWL/DPERUJKLQL7XWWLLGLULWWLG¶DXWRUHVRQRSURSULHWj
GL$XWRPRELOL /DPERUJKLQL 6S$ LQ EDVH DOOD OHJJH VXL GLULWWL G¶DXWRUH 7XWWL L FDSLWROL 3') GL FXL VL FRPSRQJRQR L PDQXDOL RI¿FLQD :(% GHVFULWWL GL VHJXLWR VL EDVDQR VXOOH LQIRUPD]LRQL GLVSRQLELOLDO
PRPHQWRGHOODSXEEOLFD]LRQH&RQULVHUYDGLDJJLRUQDPHQWRHPRGL¿FKH6RQRYLHWDWHODULVWDPSDODULSURGX]LRQHO¶LQROWURDSHUVRQHQRQDXWRUL]]DWHHRDWHU]HSHUVRQHODWUDGX]LRQHDQFKHSDU]LDOH
VHQ]DO¶DXWRUL]]D]LRQHVFULWWDGDSDUWHGL$XWRPRELOL/DPERUJKLQL6S$
& $VVHPEOLQJWKHH[KDXVWWHUPLQDOV 1. 7RVHFXUHWKHH[KDXVWWHUPLQDOWRWKHUHDUEXPSHU $)LJWLJKWHQWKHFRUUHVSRQGLQJVFUHZV $)LJ).
2.  3RVLWLRQWKHKHDWSURRISDQHO %)LJDQGVHFXUHXVLQJWKHFRUUHVSRQGLQJ¿[LQJVFUHZV &)LJ).
&DUU\RXWWKHVDPHSURFHGXUHRQERWKH[KDXVWWHUPLQDOV
• $VVHPEOHWKHUHDUEXPSHU .


L714 02 51 05
)LJ
%C
A
® Automobili Lamborghini S.p.A./HSURFHGXUHHOHLQIRUPD]LRQLSXEEOLFDWHGLVHJXLWRVRQRVWUHWWDPHQWHFRQ¿GHQ]LDOLHULYROWHHVFOXVLYDPHQWHDOOD5HWH'HDOHUH6HUYLFH3RLQW$XWRUL]]DWL/DPERUJKLQL7XWWLLGLULWWLG¶DXWRUHVRQRSURSULHWj
GL$XWRPRELOL /DPERUJKLQL 6S$ LQ EDVH DOOD OHJJH VXL GLULWWL G¶DXWRUH 7XWWL L FDSLWROL 3') GL FXL VL FRPSRQJRQR L PDQXDOL RI¿FLQD :(% GHVFULWWL GL VHJXLWR VL EDVDQR VXOOH LQIRUPD]LRQL GLVSRQLELOLDO
PRPHQWRGHOODSXEEOLFD]LRQH&RQULVHUYDGLDJJLRUQDPHQWRHPRGL¿FKH6RQRYLHWDWHODULVWDPSDODULSURGX]LRQHO¶LQROWURDSHUVRQHQRQDXWRUL]]DWHHRDWHU]HSHUVRQHODWUDGX]LRQHDQFKHSDU]LDOH
VHQ]DO¶DXWRUL]]D]LRQHVFULWWDGDSDUWHGL$XWRPRELOL/DPERUJKLQL6S$
' $VVHPEOLQJWKHVHFRQGDU\DLUSXPS 1. &RQQHFWWKHSLSH $)LJZKLFKJRHVIURPWKHSXPSWRWKHH[KDXVWPDQLIROG
2  7LJKWHQWKHVFUHZV %)LJVHFXULQJWKHVHFRQGDU\DLUSXPSPRXQWLQJEUDFNHWWRWKHFKDVVLV
3  &RQQHFWWKHHOHFWULFFRQQHFWRU &)LJRQWKHVHFRQGDU\DLUSXPS
• $VVHPEOHWKHUHDUOLJKWVDQGWKHKHDWSURRISDQHOV .
• $VVHPEOHWKHUHDUHOHPHQWRIWKHIURQWZKHHODUFK .
• $VVHPEOHWKHUHDUZKHHOV .