2008 GEELY CK Workshop Manual

3302.Notice On Removing The Rear Bumper
(1) Pull the rear bumper out to separate it from the bumper rail.Warning
If only one side of the rear bumper is separated from the bumper rail, the bumper may drop and
result in body injury. Be careful not to make the bumper drop before separating the rear bumper
from the bumper rail.3.Notice On Installing The Rear Bumper(1) Press the rear bumper joint into the vehicle body to connect the rear bumper mounting bracket assembly
and the bumper rail.
(2) Insert the rear bumper end tab into the corresponding hole of the rear fender to flush with the outer
surface.

331(VI) Seat Removal, Installation and AdjustmentFront SeatSee Figure
Disassembly of Front Seat
1.Headrest Assembly 2. Headrest Support3.Snap Ring4.Front Seat Backassembly
5.Front Seat Back Cover 6.Cap Nut7.Front Seat Coupling Plastic Gasket
8.Track Assembly 9.Front Seat Cushion Cover 10.Front Seat Cushion Assembly
11.Adjuster Assembly12.Adjuster Hinge Cover1. Removal1Remove 4 bolts and the seat from the vehicle;
2Turn the headrest lock handle to"Non-LOCK". Remove headrest and bracket;
3Remove the attaching screw, Remove adjuster hinge cover from the front seat;
4Remove the 4 snap ring under the rear side of the seat back. Remove the set bolt and nut at the both sideof the seat back;
5Remove seat coupling plastic gasket;
6Remove the seat cushion, track assembly and adjuster assembly;
7Press the headrest support and push it upwards by hand in the direction as the Figure shows and removethe headrest support;
8Open the seat backcover. Remove the inner coversnap ring. Remove the seat backcover;

3329Remove the snap ring under the seat cushion. Open the front seat cushion cover. Remove the inner
coversnap ring. Remove the seat cushion cover.2. Installation1Install snap ring at the front and rear seat. Be careful not to foul the cover or get it wrinkled;
2Install the snap ring at the front of the seat back. Install the front seat headrest support;
3Install the adjuster and track assembly with bolts;
4Install the coupling plastic gasket. Install the seat back assembly to the seat cushion with bolts and nuts.
Install the snap ring to the rear seat back;
5Install the adjuster hinge cover with 2 screws;Remove the Headrest and BracketRemove the Front Seat Adjuster Hinge CoverRemove the Seatback Snap Ring and Set BoltTrack AssemblyAdjuster AssemblyRemove the Track and Adjuster Assembly Remove the Headrest Support
Remove the Seatback CoverRemove boltsNon-LOCK

3336Install the headrest;
7Install the front seat with 4 tightening bolts. Torque: 14.72~23.52N.m.3.Adjust1The seat can adjust tilt angle forward in torque 2° x 5=10°;
Adjust backwards 2° x 27=54°;
2The seat assembly slides forwards 15mm x 4=60mm in torque 15N.m;
Slide backwards 15mm x 10=150mm;
3The headrest can be adjusted in 3 positions in height.Rear Seat1.Rear seat back
1Removal
a. Lift the rear seat back lock handle upwards. Turn seat back down forwards. Remove 4 set bolts.
Remove seat backassembly from the vehicle;
b. Remove seat back lock handle and handle seat;Install Front and Rear Seat Snap RingInstall Headrest SupportTrack Assembly Adjuster AssemblyInstall Adjuster and Track AssemblyAssemble the Seatback and Cushion

334c . Remove the snap ring from the rear seat back. Open the seat back cover. Remove the inside snap
ring. Remove the seat cover.
2Re-assembly
a. Install the snap ring at the inside of the seat back;
b. Install the snap ring at the rear seat back;
c. Install the seat back lock handle seat to the rear seat back;
d. Install the rear trunk carpet to the rear seat back with 10 clips;
e. Install the rear seat back assembly to the vehicle with 4 bolts. Tighten bolt torque: 3.92~6.86N.m.2.Rear seat cushion assembly1Removal
a. First remove therear seat back;
b. Lift the front of the seat cushion. Disconnet the seat cushion from the clamp on the floor, push
backwards, separate it from the hook. Remove seat cushionassembly from the vehicle;
c. Remove the snap ring on the seat cushion;
d. Remove the snap ring in the cover. Remove cover.
e. Remove the clamp under the seat cushion;
2Re-assembly
The installation is in the reverse order of the removal.Remove Rear Seatback AssemblySeatback Lock handleHandle SeatRemove Seatback Set BoltRemove Seatback CoverRemove Seatback Handle and Seat

335(VII) Seat BeltThe vehicle seat belt is compulsory for drivers and passengers for safety purpose. It is the facility to prevent
the passengers from being hurt or reduce the possibility of being hurt when the vehicle is in emergent drive or
traffic accident occurs. Ck-1 front seat adopts Three Points Emergency Lock Retractor Pretension Seat
Belt , It is composed of retractor assembly, belt buckle assembly and height adjuster assembly.
1. Height Adjuster Assembly 2. Retractor Assembly 3. Belt Buckle Assembly 4.anchorage1. Belt BuckleBelt buckle is enclosure type, See FigureReplacement Of The Seat Belt Buckle(1) Remove the seat adjuster hinge cover;
(2) Remove the bolt from the belt buckle on the seat side;
(3) Remove the seat belt buckle from the seat;
(4) Replace the seat belt buckle.41
23

3362. RetractorThe retractor is pre-tensioner. The retractor will pre-tension the seat belt when something emergency hap-
pens to prevent passengers from being hurt. It can sense the vehicle acceleration and the acceleration of the
belt being pulled out.
The retractor belt can be pull out and drawn back freely. It will not be locked at 12° around the safety
position, but locked at over 27°. The passenger can move in small area. The pre-tensioner will transmit within
5ms~10ms when something emergency happens to tension and lock the belt.Notice:1 . Check the product for damage, crack and rust before installation.
2 . Put the retractor vertically and the belt can be pulled out. Check if the belt can be pulled out
and around. Check if the retractor works.
3 . When installing the pretensioned seat belt, check the transmittor head pin for slant and rust.
The transmitter in the pretensioned seat belt can be used for 15 years after installation.
4 . Check if the belt buckle and the attachment matches the connecting mode of the to-be-installed
vehicle module. Check if the opening of the buckle is flexible.
5 . See if the screw thread of the nut welded on the cover is clear when installing the bolt. Assemble
the bolt after clearing the welding residue if there is any.
6. When the retractor belt is pulled out, there should be no obstacles around the belt (such as,
wire harness ect) , Remove the obstacles and make sure the retractor and the belt will not be
scratched.
3.Front seat belt removal/installation
Warning:
Do not remove retractor.(1) Turn the ignition switch to LOCK.
(2) Disconnect the negative (--) terminal cable from the battery
for 1min.
(3) Remove B- pillar lower frame.
(4) Pry the seat belt which is used to install the tension wheal.
Use a screwdriver to pry off the stop plate of the seat
belt connector with tensioner.
(5) Disconnect the seat belt connector with tensioner.
Remove 2 set bolts on the hang ring and remove the hang
ring.
(6) Remove two set bolts in the retractor and remove the
front seat belt.
(7) The installation is in the reverse order of the removal.Stop PlateBoltFront Seat BeltScrew
BoltLid

337(8) Make sure the warning light of the airbag system on for 6s and off.
If the warning light of the airbag system is not as specified, it means system fault. Check with the OBD (on-
board diagnostics).4.Rear Seat Belt Removal / InstallationWarning
Do not remove retractor.
(1) Fold rear seat back.
(2) Remove B pillar upper inside trim.
(3) Remove rear trunk partition.
(4) Remove bolt.
(5) Remove rear seat belt.
(6) The installation is in the reverse order of the removal.
5.Rear Seat Belt Buckle Removal / Installation
(1) Remove rear seat cushion.
(2) Remove the bolt.
(3) Remove rear seat belt buckle.
(4) The installation is in the reverse order of the removal.
6. Seat Belt Inspection
(1) Ensure correct installation of seat belt.
(2) Check the metal component of the seat belt for damage.
(3) If the vehicle has been vibrated during the accident, pull out the
seat belt from the retractor, observe by eye and touch the seat
belt with hand to ensure that there is no scratch (load limit retractor
does not operate).
zReplace the seat belt if it is not as specified in the technical specification.Seat BeltPullAnchorNickanchorage