2008 GEELY CK open hood

60Section 1 Manual Transaxle Replacement1. Open the engine hood
2. Remove the battery
3. Remove clutch cylinder sub-assembly. See (Figure 140)
4. Detach transmission shift cable assembly. See (Figure 141)
5. Remove the connector and turn on the back-up lamp switch connector.
6. Disconnect vehicle speed sensor
Disconnect vehicle speed sensor connector.
7. Detach the front exhaust pipe
8. Drain transmission oil
9. Detach left & right front wheel hub nut
10. Detach left & right front wheel speed sensor (ABS)
11. Detach front balance rod
12. Detach left & right tie-rod with ball stud pin
13. Detach front balance rod
14. Detach left & right lower swing arm
15. Detach left & right front propeller assembly
16. Hoist the engine from compartment. See "Provision 20, Section 2, Chapter 2"
17. Detach starter assembly
18. Detach engine mounting bracket
19. Detach manual transaxle assembly
20. Install engine mounting bracket
21. Install manual transaxle assembly
22. Connect engine vibration insulating cushions
23. Install starter assembly
24. Install left & right front propeller assembly
25. Connect left & right lower swing arm
26. Connect left & right tie-rod with ball stud pin
27. Connect front balance rod
28. Connect left & right front speed sensor (ABS)
29. Installleft & right front shaft nut
30. Install front exhaust pipe
31. Connect speedometer sensor connector.
32. Connect back-up lamp switch connector.
33. Connect transmission shift cable assembly. See (Figure 141)
34. Install clutch sub-pump assembly. See (Figure 140)Figure 140
Figure 141

255(3) Check the wire harness between the fuse box and the connector of the SRS unit
CAUTION
If it is not handled properly, the airbag assembly may be triggered and deployed, leading to serious injury to a
person. Therefore, prior to handling, read the service cautions carefully. See service cautions for SRS.
1Turn the ignition switch to LOCK.
2Loosen the negative (-) terminal cable from the battery and wait for over 1 minute.
3Remove steering column hood.
4Loosen the connector of the clock spring.
5Remove glove box (along with passenger airbag assembly)
6Loosen passenger airbag assembly connectors.
7Remove left trim plate.
8Loosen all the SRS unit connectors.
9Reconnect the negative (-) terminal cable of the battery and turn ignition switch ON, check whether the
electrical potential between pins 5 and 6 (ground) of the connector of SRS unit is higher than 9V.
Yes: continue with next step.
No: replace the wire harness.
VTurn the ignition switch to LOCK. 11 Loosen the negative (-) terminal cable from the battery and wait for over 1 minute. 12 Remove left trim plate. 13 Disconnect the adaptor connector of SRS unit. 14 Reconnect the battery negative (-) terminal cable and turn the ignition switch ON, check whether the
voltage between the corresponding pin of the connector and the pin (ground) is higher than 9V.
Yes: completion of trouble diagnosis.
No: replace the wire harness.
5. Driver side troubleDTC
B1 346
B1 347
B1 348
B1 349
CAUTION
● If it is not handled properly, the airbag assembly may be triggered and deployed,leading to s erious injury to a person. Therefore, prior to handling, read the service cautionscarefu lly .
See s erv ice cau t io n s fo r SRS
If there is driver airbag
● The resistance between terminals of the SRS unit connectors is out of range.
The wire harness of the driver airbag of SRS is short or open circuited.
● Driv er airb ag as s emb ly tro u ble.
● Clock spring internal trouble.
● Trouble of the connector of the circuit between clock spring and SRS ECU.
● The wire harness between clock spring and SRS ECU is open or short-circuited.
● In co rrect in s ert io n o f t h e co n n ect o r o f t h e d riv er airb ag g en erat o r o f SRS. Driver airbag trouble (high or low resistance, short circuit, ground, etc.)
Ch e c kin g Co n d it io n s
Pos s ib le caus e

256DIAGNOSTIC PROCEDURES
(1) Check clock spring
CAUTION
If it is not handled properly, the airbag assembly may be triggered and deployed, leading to serious injury to a
person. Therefore, prior to handling, read the service cautions carefully.
See service cautions for SRS.
yDo the related parts of the clock spring work normal? (Are the pins correctly correlated? There should
be no unnecessary short or open circuit, etc). If possible, use a new clock spring to replace the present
one.
Normal: continue with next step.
Abnormal: replace the clock spring.
See SRS-Clock Spring, Removal & Installation.
(2) Ascertain the trouble exists in driver airbag assembly or other parts
1Replace with a new driver airbag assembly.
2Reconnect the negative (-) terminal cable of the battery.
3Turn the ignition switch ON.
4Any DTC displayed? Can it be cleared?
Yes: replace the driver airbag assembly.
See SRS- Driver Airbag Assembly, Removal & Instillation.
No: continue with next step.
(3) Check the connector of clock spring wire harness
1Turn the ignition switch to LOCK.
2Loosen the negative (-) terminal cable from the battery and wait for over 1 minute.
3Remove steering column hood.
4Loosen the connector of the clock spring.
5Are the connectors of the clock spring normal? (Are the pins correctly correlated? There should be no
unnecessary short or open circuit, etc). If possible, use a new clock spring to replace the present one.
Normal: continue with next step.
Abnormal: replace the wire harness.
See SRS-Clock Spring, Removal & Installation.
(4) Check the wire harness between clock spring and SRS ECU
1Turn the ignition switch to LOCK.
2Loosen the negative (-) terminal cable from the battery and wait for over 1 minute.
3Remove glove box (along with passenger airbag assembly).
4Loosen passenger airbag assembly connectors.

2581Turn the ignition switch to LOCK.
2Loosen the negative terminal cable from the battery and wait for over 1 minute.
3Remove the glove box.
4Loosen the passenger airbag assembly connectors.
5Is the connector of the passenger airbag assembly normal?
Normal: [DTC of present trouble]
Continue with next step.
[DTC of past trouble]
Continue with next step.
Abnormal: replace the wire harness.
(3) Ascertain the trouble exists in passenger airbag assembly or other part
1Connect a new assembly to terminals A and B of the connector of passenger airbag assembly.
2Connect the negative (-) terminal cable of the battery.
3Turn the ignition switch ON.
4Any DTC displayed? Can it be cleared?
No: continue with next step.
Yes: replace passenger airbag assembly
See SRS- Passenger Airbag Assembly, Removal & Installation.
(4) Check the wire harness between passenger airbag assembly and SRS ECU
1Turn the ignition switch to LOCK.
2Loosen the negative (-) terminal cable from the battery and wait for over 1 minute.
3Remove steering column hood.
4Loosen the connector of the clock spring.
5Loosen the connectors of driver and passenger airbag assemblies.
6Remove left trim plate.
7Loosen all the SRS unit connectors.
8Check the circuit between the connector terminals of the SRS ECU and that of passenger airbag assembly
and the circuit between the connector terminal of the SRS unit and that of passenger airbag assembly for
the following:
yGround.
yShort circuit with power source.
yOpen circuit.
9Are the above-mentioned wire harnesses normal?
Normal: completion of trouble diagnosis.
Abnormal: replace the related wire harness.

3253. Engine Hood Adjustment
Fix the engine hood to the engine hood hinge with bolts. the engine hood in vertical direction through the hinge
hole. Vertically adjust the front by adjusting the engine hood bumper and adjust the engine hood master lock
striker. The clearance tolerance is 1.0 mm-3.0 mm, while the flatness tolerance is 0 mm-1.0 mm.
(1) Open the engine hood
(2) Loose the bolt between the engine hood and the hinge
(3) Adjust the clearance between the engine hood and the front fender. Loose the bolt and move the engine
hood for adjustment.
(4) Close the engine hood
(5) Check for alignment
(6) Open the engine hood and adjust it as specified
(7) Adjust the engine hood bumper
(8) Check for alignment
(9) Adjust the engine hood master lock striker:
Loose 3 pin bolts on the engine hood lock. Move the engine hood lock for adjustment.
(10) Tighten the bolt between the engine and the hinge.
(11) Close the engine hood
4.Processing The Brace
Notice
•The air in the brace is of no color, no taste and no
poison.
(1) Wear the eye protection.
(2) Level the brace.
(3) Cut the brace with the hack saw as shown in the figure on
the right.
(4) Bleed the air from the brace
(5) Abandon the brace

349VTake out the rear trunk carpet, spare tire cover board and the rear trunk miscelleaneous box. Screw the
spare tire press plate assembly to take out the spare tire.
2. Installation
1Clip the rear trunk inside trim onto the corresponding hole in the reserve order of the removal;
2Install the right rear and left rear combination lamp access hole cover;
3Install the right and left speaker grill to the rear partition inside trim with a cross screwdriver;
4Install the rear partition inside trim to the vehicle body;
5Install the high mounted stop lamp and the C- pillar upper inside trim.(XV) Engine Hood Inside TrimEngine Hood Inside Trim Diagram:
Engine Hood Inside Trim
1. Engine Hood Inside Trim 2. E-Clip
1. Removal
1Open the engine hood and gas spring;
2Remove the clip and remove the engine hood inside trim
2. Installation
1Open the installed engine hood and gas spring;
2Align the corresponding hole position in the the engine hood inside trim and press the clip in by hand.
2 1

366II. Removable Sheet Metal Parts
(I) Engine Hood, Front Fender1. Engine hood is mainly used to protect the engine, meet the whole vehicle design, and make the mainte-
nance convenient. It also has an effect of isolating the engine noise. The engine hood has a double-insurance
lock system. The release of the first lock is controlled by the drawing cable that is under the instrument panel.
As to the release of the second lock, you should firstly release the first one and the hood will open, and then
move the hood lock hook. The double-insurance lock system is designed for safety, especially in the course
of running with a high-speed, to prevent the engine hood from being raised, which often causes traffic
accidents. The angle of the hood that is fully opened is 52°.As shown in Figure 5-8
Figure 5-8 Engine Hood Hinge
1Hinge Bracket 2 Hinge Arm 3 Pin Shaft(II) Front FenderThe matching relationship between the front fender and hood, front door is as shown in the Figure 5-9.
Figure 5-9 Section Around The Front Fender
A) The matching relationship with the hood (5mm ± 0.5mm)
B) The matching relationship with the front door (5mm ± 0.5mm) 13252
†while fully open
Engine Hood
outer plate
Engine Hood
inner plate
AEngine HoodFront fender
Front door
Front fender
B