Page 2238 of 3229
Publi s hed: 11-May-2011
Glass, Frames and Mechanisms - Front Door Window Glass
Removal and Inst all ati on
Special T ool(s) 501-114
Releas e Lever, Door Glas s
Removal 1.
Releas e t he door wi ndow glas s.
Speci al Tool (s ): 501-114 2.
Page 2240 of 3229
Publi s hed: 11-May-2011
Glass, Frames and Mechanisms - Rear Door Window Glass
Removal and Inst all ati on
Removal
Carefully remove t he outer wais t s eal.1.
If pos s ibl e, l ower the wi ndow glas s byapproximat ely one t hird of it s t ravel.Us ing t he s peci al t ool, rel ease the door windowglas s from the window l ift mechanis m and rais et he glas s t o the top of t he door frame.
2.
Secure t he glas s t o the top of t he frame.3.
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Lower the wi ndow li ft mechanis m.4.
Lower the door glas s t o the bot tom of the door.Releas e t he li ni ng from bot h guide channel s.
5.
Installation
Inst all t he rear door window glas s .Inst all t he gui de channel li ni ng.Secure t he glas s t o the top of t he frame.
1.
Rais e t he wi ndow li ft mechani s m.2.
Secure t he door wi ndow glas s t o t he window l ift mechanis m.3.
Inst all t he out er wais t s eal and s ecure wi th the Torx s crew.4.
Page 2242 of 3229
Publi s hed: 11-May-2011
Glass, Frames and Mechanisms - Rear Quarter Window Glass
Removal and Inst all ati on
Removal
Remove t he rear quart er t ri m panel.
Refer t o: Rear Quarter Tri m Panel (501-05 Int erior Tri m and
Ornament ati on, Removal and Ins tal lat ion).
1. 2. W ARNING: Make sure t hat a new bolt i s
i ns t alled.
Remove t he C-pi llar t ri m panel.
T orque: 3 Nm 2.
Remove t he D-pi llar t ri m panel.
3.
Remove t he rear quart er panel moulding.
Refer t o: Rear Quarter Panel Mouldi ng (501-08 Ext eri or Trim and
Ornament ati on, Removal and Ins tal lat ion).
4.
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Cut t he seal from the rear quarter glas s .5.
Feed the gl azi ng cutt ing wi re around all t heglas s .Pull glazing wire through winds hi eld s ealant t ot he ins ide of t he vehi cle.
6.
7. W ARNING: W ear safety goggles and prot ecti ve gl oves .
CAUTION: Prot ect the s urroundi ng paintwork t o avoi d damage.
Us e t he glazing cutt ing wire t o cut t he s ealant.
7.
Installation
Apply et ch pri mer to any bare met al .1.
Apply primer over the et ch pri mer.2.
Apply gl as s primer t o t he s eal ant face on t he rear quart er wi ndowglas s and all ow t o cure.3.
Apply acti vat or over t he old sealant on t he rear quart er windowglas s and all ow t o cure.4.
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Fit a pre-cut nozzl e t o the sealer cart ri dge, remove the lid,s hake out t he crys tal s and fi t the cartridge t o t he appl icatorgun.Modify t he nozzle to achieve a bead s ecti on in the s hape of aright angl e t ri angle wit h a bas e of 8 mm and a verti cal heightof 12 mm.
5.
Apply a cont inuous bead of s ealant to the gl ass .6.
W it h ass i st ance, i ns t all the window glas s .Light ly pres s t he wi ndow glas s to seat t he s eal er.Secure t he rear quart er window glas s i n posi ti on usi ng t ape.
7.
Tes t the s ealer for l eaks , appl y addit ional s ealer i f necess ary. Ifwat er i s us ed, al low s ealer t o dry before t es ti ng. Spray wat er aroundt he glas s and check for leaks . Mark any area t hat leaks . Dry theglas s and s ealer then apply addi ti onal s eal er.
8.
Inst all t he rear quart er panel moulding.
Refer t o: Rear Quarter Panel Mouldi ng (501-08 Ext eri or Trim andOrnament ati on, Removal and Ins tal lat ion).
9.
10. W ARNING: Make sure t hat a new bolt is ins tal led.
Inst all t he C-Pi llar t ri m panel.
10.
Inst all t he D-pi llar t ri m panel.11.
Inst all t he rear quart er t ri m panel.
Refer t o: Rear Quarter Tri m Panel (501-05 Int erior Tri m andOrnament ati on, Removal and Ins tal lat ion).
12.
Page 2245 of 3229
Publi s hed: 11-May-2011
Glass, Frames and Mechanisms - Liftgate Window Glass
Removal and Inst all ati on
Removal
Remove t he rear window wiper motor.
Refer t o: Rear W indow W iper Motor (501-16 W i pers and W as hers ,Removal and Ins tall ati on).
1.
Di sconnect t he heat ed rear wi ndow electricalconnectors.2.
Feed the gl azi ng cutt ing wi re around the gl ass .3.
4. W ARNING: W ear safety goggles and prot ecti ve gl oves .
CAUTION: Prot ect the s urroundi ng paintwork t o avoi d damage.
Us e t he glazing cutt ing wire t o cut t he s ealant.
4.
Installation
Apply et ch pri mer to any bare met al .1.
Apply primer over the et ch pri mer.2.
Apply gl as s primer t o t he s eal ant face on t he li ft gat e wi ndow glas sand all ow t o cure.3.
Apply acti vat or over t he old sealant on t he l ift gate window glas s andall ow t o cure.4.
Fit a pre-cut nozzl e t o the sealer cart ri dge, remove the lid,5.
Page 2246 of 3229
s hake out t he crys tal s and fi t the cartridge t o t he appl icatorgun.Modify t he nozzle to achieve a bead s ecti on in the s hape of aright angl e t ri angle wit h a bas e of 8 mm and a verti cal heightof 12 mm.
Apply a cont inuous bead of s ealant to the gl ass .6.
W it h ass i st ance, i ns t all the window glas s .Light ly pres s t he wi ndow glas s to seat t he s eal er.Secure t he rear quart er window glas s i n posi ti on usi ng t ape.
7.
Tes t the s ealer for l eaks , appl y addit ional s ealer i f necess ary. Ifwat er i s us ed, al low s ealer t o dry before t es ti ng. Spray wat er aroundt he glas s and check for leaks . Mark any area t hat leaks . Dry theglas s and s ealer then apply addi ti onal s eal er.
8.
Connect t he heat ed rear wi ndow electrical connect ors .9.
Inst all t he rear window wiper motor.
Refer t o: Rear W indow W iper Motor (501-16 W i pers and W as hers ,Removal and Ins tall ati on).
10.