5. CAUTION: Di scard the bolt s .
• NOTE: Loosen the bolt s of t he cl utch pres s ure pl ateeach two turns at a t ime in t he s equence s hown.
• NOTE: Res train t he flywheel .
5.
Installation
1. NOTE: The cl utch cover i s s elf adjus ti ng. It i srecommended t hat a cl utch di sc and cl ut ch cover isrepl aced as an as s embly. If a us ed cl utch cover i sas sembl ed wit h a new clutch di sc, t he clutch coveradjus tment must be res et prior t o as sembl y. W it h t heclut ch cover support ed under i ts out s ide edge, pressdown evenl y on t he diaphragm fi ngers as s hown, unt ilt he clutch cover adjus t ment ri ng can be rot ated full ycount erclockwis e. W it h t he adjus tment ring hel d in thi spos it ion, releas e t he pres s ure on t he diaphragmfingers . The adjus tment ring wi ll be held in t hispos it ion unti l sel f adjust ment on t he appl icati on of theclut ch pedal.
Check, and i f necess ary, reset t he clut ch press ureplat e.
1.
Publi s hed: 11-May-2011
Speed Control - I6 3.2L Petrol - Speed Control
Des cript ion and Operat ion
COMPONENT LOCATION
ItemPart NumberDescription1-Ins t rument clus ter
2-Clockspring
3-Speed cont rol s teeri ng wheel s wi tches4-Speed cont rol inhibi t swi tch
5-Stoplamp s wit ch
6-Trans mis s ion Cont rol Modul e (TCM)7-Accelerator Pedal Pos it ion (APP)
8-Engi ne Control Module (ECM)
OVERVIEW
The s peed control sys t em mai nt ains a set s peed s elect ed by t he dri ver unt il operati on is sus pended or cancel led by afurther input from the driver and is controlled by the ECM.
The s peed control sys t em compri ses t he followi ng components :
A s et +/- s wit chA RESUME s wi tch
A CANCEL s wit ch.
The s ys t em al so uses t he fol lowi ng:
The ECMThe s toplamp s wit ch.The APP s ens or
The ECM controls t he s et speed by modi fying engine speed/t orque and reques ti ng gear changes from t he transmis si on(aut omati c variant s only).
The s peed control sys t em als o us es i nput s from t he brake pedal swit ch, t he APP s ens or, t he ECM and t he ABS controlmodule.
The s peed control is operat ed by t he dri ver us ing only the s t eering wheel s wit ches . W hen s peed is act ive, the ECMregulat es the PW M s i gnal s to the fuel injectors t o adjus t the fuel supply as required to maintai n t he s et s peed.
Duri ng s peed control operat ion, t he ECM control s vehicle s peed by adjus ti ng fuel inject ion durat ion and ti ming. W hen t heaccelerator pedal i s pres s ed wit h s peed cont rol act ive, t he ECM output s a calculated throt tl e angle s i gnal in place of theact ual throt t le angle si gnal s produced by the APP s ens or. The cal cul ated t hrot tl e angle i s deri ved from fuel demand.
CONTROL SWITCHES
ItemPart NumberDescription1-Set target s peed/increas e s peed
2-Set target s peed/decreas e s peed
3-Resume set s peed4-Speed control sus pend.
The s peed control swit ches are located on t he LH s i de of the s t eering wheel. The s witches are connect ed via fly leadsdirect ly t o t he clock s pring. All t he s peed cont rol s wit ches are non-lat chi ng momentary rocker swit ches . The mini mum s ets peed is 18 mph (30 (km/h). Speed cont rol is aut omati cal ly s us pended i f the vehicle speed falls bel ow 15 mph (24 km/h).
The s peed control swit ches are res is t ive l adder type s wi tches. There are t hree rocker s wit ches as s oci at ed wi th speedcont rol , two of whi ch are for adapt ive s peed cont rol (where s peci fi ed). The s wit ches vary the resi s tance of a s ignal vol tages ent t o t he ECM. The s wit ches recei ve a 5 volt reference s upply. The ECM meas ures t he ret urned volt age to det ermi newhich s wi tch has been pres s ed.
Suspend Switch
The s uspend/resume swit ch controls t he s electi on of speed control. W hen t he i gni ti on is i n pos it ion II, a si ngle pres s oft he sus pend s wit ch wil l act ivate the s us pend mode. This temporaril y s wit ches off the s peed cont rol s yst em, but ret ai nst he previousl y s et s peed i n t he ECM memory.
Resume Switch
A s econd pres s of the s wi tch re-acti vat es the previousl y s et speed after t he s peed control has been s us pended by pres s ingt he sus pend s wit ch or by depres s ing the brake pedal.
Set Speed/Increase/Decrease Speed (+/–) Switches
W hen t he s peed cont rol s ys t em i s act ive, pres s ing t he '+' s wi tch s ets the controlled speed t o t he current road speed oft he vehi cl e. Subs equent moment ary pres s es of the s wi tch i ncreas es t he s et road s peed by 0.6 mph (1 km/h). If t he s wit chis pres sed and hel d the road s peed wil l conti nue to increas e unti l the s wi tch i s releas ed. Moment ari ly press i ng the '–'s wit ch, decreas es the s et s peed by 0.6 mph (1 km/h). If t he s wit ch is press ed and held, t he s et speed i s decreas ed unt ilt he swit ch is released.
CONTROL DIAGRAM
• NOTE: A = Hardwi red; D = Hi gh s peed CAN bus
ItemPart NumberDescription
1-APP2-Speed cont rol s teeri ng wheel s wi tches
3-Clockspring
4-TCM5-Ins t rument clus ter
6-Electric t hrot tl e
7-ECM8-Speed cont rol inhibi t swi tch
9-Stoplamp s wit ch
Publi s hed: 11-May-2011
Speed Control - TD4 2.2L Diesel - Speed Control2.2L Diesel
Des cript ion and Operat ion
COMPONENT LOCATION
ItemPart NumberDescription1-Ins t rument clus ter
2-Clockspring
3-Speed cont rol s teeri ng wheel s wi tches4-Speed cont rol inhibi t swi tch
5-Stoplamp s wit ch
6-t ransmis s ion control modul e (TCM)7-accelerator pedal pos it ion (APP)
8-engi ne cont rol module (ECM)
OVERVIEW
The s peed control sys t em mai nt ains a set s peed s elect ed by t he dri ver unt il operati on is sus pended or cancel led by afurther input from the driver and is controlled by the ECM.
The s peed control sys t em compri ses t he followi ng components :
A s et +/- s wit chA RESUME s wi tch
A CANCEL s wit ch.
The s ys t em al so uses t he fol lowi ng:
The ECMThe s toplamp s wit ch.The APP s ens orA clut ch s wit ch
The ECM controls t he s et speed by modi fying engine speed/t orque and reques ti ng gearchanges from the t rans mis s ion(aut omati c variant s only).
CONTROL DIAGRAM
• NOTE: A = Hardwi red; D = Hi gh s peed controller area net work (CAN) bus
ItemPart NumberDescription
1-APP2-Speed cont rol s teeri ng wheel s wi tches
3-Clockspring
4-TCM5-Ins t rument clus ter
6-ECM
7-Stoplamp s wit ch8-Speed cont rol inhibi t swi tch
motor. A Hal l eff ect sens or l ocat ed withi n the st epper motor inf orms the ATC module that move me nt of the ste ppe r motor ist aking pl ace.
Air Temperature Control - Single Zone Manual System
Cabin tempe rature s election is made by turning the LH rota ry controller to t he required pos ition. Turning the controller counterclockwise wil l lower the tempera ture of t he air e xiting the heate r as sembly; turning the control ler clockwise wi ll rai se t het emperat ure of t he a ir exiting the he ate r as sembly.
Maxi mum he ating and cooling is represe nted on the control panel by a red a nd blue dot res pect ivel y. W hen eit her maximumheat ing or cooling is sele cte d, the 'comf ort' algorithm in the ATC modul e wi ll adopt a suitable s trat egy for air s ource, a irdistributi on a nd blower s pee d to ma inta in maximum hea ting or cool ing within t he cabin.
The ATC module adjusts the temperature of the air exit ing t he heat er a ssembly by moving the pos ition of the tempera tureblend door. The tempera ture ble nd door dire cts a proportion of cool ed a ir from t he evaporat or t hrough the heat er core toproduce the required temperature output. The ATC module a djusts t he posi tion of t he t empera ture blend door by provi dingLIN bus mes sage s to the ble nd door ste ppe r motor. A Hall e ffect se nsor located wit hin the stepper motor i nforms t he ATCmodule t hat moveme nt of the st epper motor is taking place .
Air Temperature Control - Dual Zone Automatic System
Dual zone systems f eature 2 rot ary heat ing cont rolle rs, which a llow indi vidual climate control for the LH and RH sides of thecabin. Te mpe rature s election can be ma de by turning the controller to t he requi red tempera ture ma rked on the control panel.Turni ng e ithe r controller pas t the 16°C (61°F) mark will initi ate the maximum cooling s trate gy; turning either controlle r pa stt he 28°C (82°F) mark wi ll initiat e the maximum hea ting stra tegy.
• NO TE: Maximum cooling or hea ting can only be achieved i f both rotary control lers are set to t he s ame position.
The ATC module is a ble to maint ain constant te mpe ratures in both side s of the cabin by monit oring the fee dba ck f rom thecabin temperature se nsor. Unles s any manual overri des have be en s ele cted, the ATC module will a utomati cally control thei ntake ai r source , air dis tribution int o the ca bin and blower spee d to ma inta in t he requi red tempera ture s.
Dual zone systems f eature 2 temperature bl end doors, a llowing individual t emperat ure output for t he LH a nd RH si des of t hecabin.
• NO TE: The drivers side temperature se tting ha s priorit y over t he pass engers s ide tempera ture se tting.
The t empera ture ble nd doors are mounte d on the LH side of the hea ter ass embly a nd direct a proportion of cooled air fromt he e vaporat or through t he heat er core t o provide the re quired t empera ture out puts . The ATC module controls the posi tion oft he t emperat ure blend doors by providing LIN bus mess ages to the blend door stepper mot ors. Hal l eff ect sens ors loca tedwithi n the st epper motors inform the ATC modul e that move ment of the ste ppe r motors is taki ng place .
Blower Motor Control - Single Zone Manual System
Blower motor spe ed is se t by turning the RH rot ary cont rolle r to the require d position. The RH rotary controller allows t hes election of 14 blowe r motor spe eds . Turning the controller fully counte r clockwise will turn the blower mot or off.
O peration of the blower mot or is control led by t he ATC module via t he blower motor control module . The ATC module provi desa PW M s igna l to the blower mot or control modul e ba sed on the sele cted blower spe ed. The blower mot or control modulei nterpret s the PW M s igna l as a blower motor spe ed and controls the vol tage to the blower mot or a ccordingly.
Blower Motor Control - Dual Zone Automatic System
Blower motor spe ed is controlled automa tica lly by the ATC module unle ss a ma nual override ha s be en requeste d. Manualoverrides to blower motor speed can be made by turning the centra l rot ary cont rolle r to the require d position. The rota rycontrolle r all ows the manual sele ction of 7 blower motor spe eds . Turning the controller fully counte r clockwise will turn theblower motor off . W hen a manua l override has been ma de, the 'AUTO' LED loca ted in the ce nte r of the rota ry controlle r wil le xtinguis h.
• NO TE: The central rota ry controller contains 2 LED's. The t op (round) LED will illumina te when the blower motor i s undera utomati c control. The bottom (recta ngular) LED wil l illuminated when a ir distri bution i nto the cabi n is under a utomati ccontrol (s ee below).
The blower motor ca n be ret urne d to aut oma tic cont rol by press ing the 'AUTO' s witch locate d in the center of t he rotarycontrolle r. Under aut oma tic cont rol, the ATC module varies t he s pee d of the blower motor i n line with i ts 'comf ort' algorithmt o maint ain t he required cabin te mperat ure. The ATC modul e wi ll al so vary the blower motor speed to compens ate for the rame ffect on inta ke air produced by forward moveme nt of the ve hicl e.
O peration of the blower mot or is control led by t he ATC module via t he blower motor control module . The ATC module provi desa PW M s igna l to the blower mot or control modul e ba sed on the required blower spe ed. The blower mot or control modulei nterpret s the PW M s igna l as a blower motor spe ed and controls the vol tage to the blower mot or a ccordingly.
Air Distribution Control - Single Zone Manual System
Air distri buti on into t he cabi n ca n be adj uste d by turning the ce ntra l rot ary cont rolle r to the require d positi on. The ATC modulea djus ts t he posit ion of t he a ir di stribution door to the re qui red posi tion by providing LIN bus messa ges to the air distribut iondoor stepper motor. A Ha ll e ffect se nsor loca ted wit hin the stepper mot or informs t he ATC module that movement of t hes tepper motor is taking place.
Air Distribution Control - Dual Zone Automatic System
Air distri buti on into t he cabi n is cont rolle d a utomati cally by the ATC module unless any ma nual ove rrides have bee nreque ste d. Manual overri des can be made by pre ssing the a ppropria te a ir di stribution mome nta ry s witch on the control panel.If a manual override has bee n re que sted, the 'AUTO ' LED locate d in the center of the blowe r motor rota ry controlle r wi lle xtinguis h.
• NO TE: The central rota ry controller contains 2 LED's. The t op (round) LED will illumina te when the blower motor i s undera utomati c control (se e a bove ). The bott om (rect angular) LED wi ll ill uminate d when air distribut ion into the cabin is under
16. CAUTION: Make s ure t hat the special tool is
correct ly l ocat ed.
Rotat e t he s pecial t ool counter-clockwi s e t o
rel ease the bl ower mot or ass embl y.
Speci al Tool (s ): 412-140 Remove t he blower motor as s embly.
Releas e t he blower motor l ocking tang.16.
Installation Us ing t he s peci al t ool, i ns t all the bl ower motor
as sembl y approximat ely 10 degrees count er-clockwi s e
from the verti cal posi ti on.
Speci al Tool (s ): 412-140 1.