2006 LAND ROVER FRELANDER 2 clock

Publi s hed: 11-May-2011
Steering Column Switches - Steering Column Switches
Des cript ion and Operat ion
COMPONENT LOCATION
ItemPart NumberDescription
1-Speed cont rol s wit ches2-St eering column cas e containi ng the mult ifunct ion s wit ches and cl ocks pring
3-Audio control swit ches
OVERVIEW
The winds hield wiper s wit ch is l ocat ed in the right -hand-s ide of t he cas e and retai ned wit h 2 s crews . The s wit ch isconnected t o t he mai n harness vi a a connect or at the back of the s wi tch. The s wit ch cont rols the followi ng functi ons :
W i nds hiel d wi per i nt ermit tent s low and fas t speedW i nds hiel d wi per fli ck wipeW i nds hiel d was h/wi peRear was h/wipeInt ermit tent delay s electi on.
The t urn s ignal indicator s wit ch is locat ed i n t he left -hand-si de of the cas e and ret ained wi th 2 s crews . The swi tch i sconnected t o t he mai n harness vi a a connect or on the back of t he swit ch. The s wit ch cont rol s the foll owing funct ions:
Left / right turn s ignal operati onHigh / low beam operati onHeadl amp flas hTri p comput er functi on s el ect ion (i f fit t ed).
The t rip but t on allows the driver to cycle t hough an opti on menu and als o reset t ri p cycl e mi leage cal cul ati ons . The t ripcomput er informat ion i s dis played in the i nst rument clus ter mes s age cent er (high line ins trument cl us t er onl y).
Steering wheel mount ed s wit ches on the right -hand-s ide of t he dri ver's ai rbag, cont rol the audi o and tel ephone funct ions.Swit ches on the l eft -hand-s ide of t he dri ver's ai rbag control t he s peed cont rol functi ons .
The clocks pri ng is locat ed i n the front of t he cas e and retai ned wit h four s crews . The clocks pri ng engages i n s lots in t hes teeri ng wheel bos s and t urns wi th the rotat ion of t he s teeri ng wheel. The clocks pring incorporat es a t ang which cancelst he turn s ignal indicators when the st eering wheel i s rot ated.For addit ional informat ion, refer t o: Air Bag and Safet y Belt Pretens ioner Supplement al Res traint Syst em (SRS) (501-20BSuppl ement al Rest rai nt Sys tem, Des cri pti on and Operati on).
CONTROL DIAGRAM
• NOTE: A = Hardwi red; D = Hi gh s peed CAN bus , O = LIN bus

ItemPart NumberDescription
1-Bat t ery2-Mega fus e 18
3-Engi ne cont rol module (ECM) (Di esel )
4-Engi ne cont rol module (ECM) (pet rol)5-Cent ral juncti on box (CJB)
6-Clocks pri ng
7-St eeri ng col umn LH mul ti functi on s wit ch8-St eeri ng col umn RH mult ifuncti on s wit ch
9-RH audio control s wi tches
10-LH s peed control swi tches

1-Pres s t o s wit ch between radi o, CD, or AUX
2-Pres s t o i ncreas e volume
3-Pres s t o decrease vol ume4-Pres s and release to scrol l through preset radi o s t at ions or CD tracks . Pres s to search up or down fort he next or previous radio s t at ion/CD t rack
The audi o control s wi tches are res is ti ve ladder swi tches. Thes e s wit ches connect t o t he Infotainment Control Modul e (ICM)or Int egrated Audi o Modul e (IAM) (dependant upon the l evel of audi o fit ted t o t he vehicle) via t he clockspring.
For addit ional informat ion, refer t o: Audi o Sys tem (415-01, Des cript ion and Operat ion).
Speed Control Switches
ItemPart NumberDescription
1-Set t arget speed, or increase s peed
2-Set t arget speed, or decreas e s peed3-Res ume s et s peed
4-Cancel s s peed cont rol operati on wit hout erasi ng memorized s peed
The s peed control swit ches are res is t ive l adder type. The s ignals from the res is ti ve ladder are fed t o the st eeri ng col umnmodule (located in t he clocks pri ng) which t hen out put s t he s ignals as a local i nterconnect net work (LIN) bus s ignal to thecent ral junct ion box (CJB). The CJB trans mi ts speed cont rol s ignals on the hi gh s peed controll er area network (CAN) bus t ot he engi ne cont rol module (ECM).
For addit ional informat ion, refer t o: Speed Cont rol (310-03A Speed Cont rol - I6 3.2L Petrol, Des cript ion and Operat ion).
For addit ional informat ion, refer t o: Speed Cont rol - 2.2L Di esel (310-03, Des cri ption and Operati on).

Refer t o:
Engi ne Mount RH (303-01A Engi ne - I6 3.2L Petrol,
Removal and Ins tall ati on).
Remove t he ti ming cover.
Refer t o: Timi ng Cover (303-01A Engi ne - I6 3.2L Pet rol, Removal
and Inst all at ion).
5. Pos it ion and l ock t he crankshaft.
Speci al Tool (s ): 303-1219 6.

To depres s t he chai n t ens ioner pis ton and lock it
i n posi ti on wit h a 2mm, or les s , di ameter pin. Apply an even pres s ure in a counter clockwis e
direct ion. Lift the pi s ton ratchet cl ip.
Inst all a pi n wit h 2mm, or les s, di amet er.7.

Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel -
Lubricants, Fluids, Sealers and AdhesivesDescriptionDescription and part number.
‘T’ joi nts - ladder frame to engi ne blocks ealantThree bond TB 1215J
Oi l pan to bl ock s ealantThree bond TB 1215J
Cams haft l adder s eal antLocti te 518 (8510302)
Engine Oi lSAE 5W -30 oils conforming to Ford W SS-M2C13B specificat ion or ACEA A1 orB1
C apacities
ItemCapacity (liters/pints/US quarts)
Dry fi ll i ncludi ng fi lt er6.5/11.4/6.7Service fil l5.9/10.4/6.2
Amount of oil required t o bri ng level from t he lower t o t he upper mark on t he dips tick1.5/2.6/1.6
C ylinder Head Gasket Selection
Piston ProtusionT hickness of Compressed GasketNumber of holes at ' a'Number of holes at 'b'0.55 to 0.60 mm1.25 ± 0.04 mm11
0.61 to 0.65 mm1.30 ± 0.04 mm22
0.66 to 0.70 mm1.35 ± 0.04 mm330.71 to 0.75 mm1.40 ± 0.04 mm44
'a' and 'b' = Thi ckness identi fi cat ion
General Specification
ItemSpecificationType2.2 l it re, i nl ine 4, t urbocharged and int ercool ed dies el engine, t win overheadcamshaft , 4 valves per cyl inder
Cyli nder arrangementInl ine 4Cyli nder numberi ngNo.1 from gearbox end
Bore - nominal85.0 mm (3.346 i n)
St roke96.0 mm (3.779 i n)Capaci ty2179 cm³ (132.9 in³)
Firing order1 - 3 - 4 - 2
Compres s ion rati o16.6:1Di recti on of rotat ionClockwi s e viewed at FEAD
Maximum permi s sable cyl inder headwarp0.03mm (0.00118 i n)
Maximum pow er
All markets except Bel gi um118 kW (160 ps ) @ 4000rpmBelgi um s peci fi cat ion110 kW (150 ps ) @ 4000rpm
Maximum t orque400 Nm (295 l b-ft ) @ 2000rpm
Engine oil pressure*:At 1750 rev/min1.6 bar/160 kPa/23 l b/i n²
At 4000 rev/min3.1 bar/310 kPa/45 l b/i n²
Balance shaft to crankshaftclearance**:
Mi ni mum0.01mm
Maximum0.07mm* Prior to checking the engine oil pressure, a road test of 6 miles (10 kilometres) must be carried out. Do notattempt to attain normal engine operating temperature by allowing the engine to idle.
**If the backlash betw een the balance shaft and crankshaft is less than 0.01 mm or greater than 0.07 mm then thebalance shaft assembly must be replaced.
Torque SpecificationsDescriptionNmlb-ft
Acces s ory drive belt i dler bol t4835
Acces s ory drive belt t ensi oner bolt4835Camshaft pulley bolt
St age 12015
St age 260°60°Cams haft t imi ng belt cover bolt s65
Cams haft t imi ng chai n t ens ioner bolt s75
Crankshaft pulley bolt:St age 17052
St age 260°60°
Cranks haft rear s eal retai ner pl at e97Coolant outl et el bow97
Cyli nder head bolt sAA
Di ps t ick t ube bol t107Engine i ns ulat or lower11081
Engine i ns ulat or lower heat s hiel d107
Engine i ns ulat or lower li nk bracket s11081Engine i ns ulat or upper11081

ItemPart NumberDescription
1-Exhaus t camshaft pul ley2-Cams haft ti mi ng chain
3-Exhaus t camshaft drive gear
4-Exhaus t camshaft5-Int ake camshaft
6-Int ake camshaft drive gear
7-Timi ng chai n hydraulic tens ioner8-Idl er pul ley
9-Cool ant pump dri ve gear
10-Crankshaft drive gear11-Bolt
12-Plain W as her
13-Cams haft dri ve bel t14-Automat ic t ensi oner
Camshaft Drive
The crankshaft gear dri ves the exhaus t cams haft via a toot hed ti ming bel t routed around the coolant pump, aut omat ict ens ioner and idl er pull eys . The cranks haft and ti ming components rotat e clockwi s e when viewed from the front of t heengi ne. Correct belt t ens ion is mai ntained by the s pri ng loaded automat ic t ensi oner, located on t he RH front face of thecyl inder block.
The t ens ioner als o provi des t he means t o remove the belt . The idl er pul ley i s located behind t he front engi ne mounti ng,and is secured t o t he cyl inder block wit h t he engi ne mounti ng lower bolt t hat pas s es through the center of t he pul ley.
Timi ng Chain Hydraul ic Tensi oner

2.
CAUTIONS: The cranks haft or camshaft s mus t not be rot ated
whil e t he t imi ng bel t is removed. Make s ure that t he ti mi ng bel t is not folded t o
produce a l oop wit h a di ameter les s t han 35 mm.
Inst all t he new t imi ng belt . St arti ng at t he cams haft pul ley, ins tall t he
t imi ng belt i n a clockwis e direct ion, in the
s equence s hown. 2.

Light ley t ighten t he t imi ng belt t ens i oner bolt . Us ing an Allen key, adjus t the t ensi on count er-
clockwis e unti l the point er is i n t he posi ti on
i llus t rated. Tight en the tens ioner bol t.
T orque: 25 Nm 3.

Loosen t he cranks haft damper bolt . 12.
13. CAUTION: If the point er pos i ti on is i ncorrect,
repeat t he ti ming bel t tens ioning operat ion.
Loosen t he t imi ng belt t ens i oner bolt . Us ing an Allen key, adjus t the t ensi oner
clockwis e unti l the point er is i n t he posi ti on
i llus t rated. Tight en the tens ioner bol t.
T orque: 25 Nm 13.

Tight en the cranks haft damper.
T orque: 70 Nm 14.