Page 1676 of 3229
Publi s hed: 11-May-2011
Climate Control - Driver Side Register
Removal and Inst all ati on
Removal
1. NOTE: Ri ght-hand shown, left-hand si mil ar.
Remove the regis ter.
1.
Installation
To i nst all , revers e t he removal procedure.1.
Page 1677 of 3229
Publi s hed: 11-May-2011
Climate Control - Passenger Side Register
Removal and Inst all ati on
Removal 1.
NOTE: Ri ght-hand shown, left-hand si mil ar.
1.
Installation To i nst all , revers e t he removal procedure.
1.
Page 1678 of 3229
Publi s hed: 11-May-2011
Climate Control - Pollen Filter
Removal and Inst all ati on
Removal
Remove t he glove compartment .
Refer t o: Glove Compart ment (501-12 Ins trument Panel andConsol e, Removal and Ins t al lat ion).
1.
2.
3.
Installation
To i nst all , revers e t he removal procedure.1.
Page 1679 of 3229
Publi s hed: 11-May-2011
Climate Control - Recirculation Blend Door Actuator
Removal and Inst all ati on
Removal
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1.
Remove t he CJB.
Refer t o: Cent ral Junct ion Box (CJB) (418-00 Module Communi cat ions
Net work, Removal and Ins t allat ion).
2. T orque:
10 Nm 3.
Page 1681 of 3229
Publi s hed: 11-May-2011
Climate Control - Plenum Chamber
Removal and Inst all ati on
Removal
Remove t he RH wi per arm.
Refer t o: W i per Pivot Arm (501-16 W ipers and W ashers, Removaland Inst all at ion).
1.
Repeat t he above procedure for t he other wi per arm.2.
3.
4.
5. W ARNING: Thi s s tep requi res t he aid of anot her t echni ci an.
Remove t he plenum chamber panel.
5.
6. NOTE: Do not dis ass embl e further if t he componenti s removed for acces s onl y.6.
Page 1682 of 3229
Publi s hed: 11-May-2011
Climate Control - Thermostatic Expansion Valve
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1.
Recover t he A/C refrigerant .
Refer t o: Air Condi ti oning (A/C) Sys tem Recovery, Evacuati on and Charging (412-00 Cl imat e Control Sys t em - General Informat ion,
General Procedures).
2.
Remove t he plenum chamber panel.
Refer t o: Plenum Chamber (412-01 Cl imat e Control, Removal and
Inst all at ion).
3. 4.
CAUTIONS: Make s ure that all openings are sealed. Us e new
blanking caps. Lubri cat e t he new s eals wi th cl ean refrigerant oi l.
• NOTE: Inst all new O-ring s eals .
T orque: 9 Nm 4.
T orque:
4 Nm 5.
Installation To i nst all , revers e t he removal procedure.
1.
Page 1683 of 3229

Publi s hed: 11-May-2011
Climate Control - EvaporatorLHD AWD
Removal and Inst all ati on
Removal
• NOTE: The removal of thi s component involves cut t ing an apert ure in t he evaporator hous i ng wall and cutt ing t hrought he high and l ow pres s ure A/C l ines. A s ervice repai r ki t is s uppli ed to cover thi s procedure.
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
Recover t he A/C refrigerant .
Refer t o: Air Condi ti oning (A/C) Sys tem Recovery, Evacuati on andCharging (412-00 Cl imat e Control Sys t em - General Informat ion,General Procedures).
2.
Remove t he plenum chamber panel.
Refer t o: Plenum Chamber (412-01 Cl imat e Control, Removal andInst all at ion).
3.
If ins tal led, remove t he anti -t heft alarm horn wit hi nt egral batt ery.4.
5. CAUTION: Make s ure that all openi ngs ares ealed. Use new blanking caps.
Di sconnect t he A/C pipes from t he TXV.
5.
Page 1692 of 3229

Publi s hed: 11-May-2011
Climate Control - EvaporatorRHD AWD
Removal and Inst all ati on
Removal
• NOTE: The removal of thi s component involves cut t ing an apert ure in t he evaporator hous i ng wall and cutt ing t hrought he high and l ow pres s ure A/C l ines. A s ervice repai r ki t is s uppli ed to cover thi s procedure.
All vehicles
Make t he SRS s ys t em s afe.
Refer t o: Standard W orks hop Pract ices (100-00 General Informat ion,Des cript ion and Operat ion).
1.
Recover t he A/C refrigerant .
Refer t o: Air Condi ti oning (A/C) Sys tem Recovery, Evacuati on andCharging (412-00 Cl imat e Control Sys t em - General Informat ion,General Procedures).
2.
Remove t he s teeri ng col umn.
Refer t o: Steeri ng Column (211-04 St eering Col umn, Removal andInst all at ion).
3.
Remove t he dri ver l ower ai r bag modul e s upportbracket.4.
Vehicles with manual transmission
Remove t he cl utch pedal as s embly.
Refer t o: Clutch Pedal - RHD AW D (308-02 Clut ch Cont rol s, Removaland Inst all at ion).
5.
Vehicles with automatic transm ission
Remove t he s econdary bulkhead cent er panel.
Refer t o: Secondary Bulkhead Cent er Panel - TD4 2.2L Dies el(501-02 Front End Body Panel s, Removal and Ins tal lati on).
6.
All vehicles
Remove t he accelerat or pedal as sembl y.
Refer t o: Accelerat or Pedal (310-02 Accelerati on Cont rol , Removaland Inst all at ion).
7.
Vehicles with manual transmission