Page 345 of 3229
Publi s hed: 11-May-2011
Rear Drive Axle/Differential - Differential Front Bushing
Removal and Inst all ati on
Special T ool(s)
205-860-01Remover, Di fferenti al Bus hing
205-860-02Remover, Di fferenti al Bus hing
205-860-03Inst all er, Different ial Bus hing
205-860-04Inst all er, Different ial Bus hing
205-860-09Inst all er, Different ial Bus hing
205-860-10Spacer, Different ial Bushi ng
LR-121Hydrauli c Cyli nder 10t
Page 347 of 3229
Publi s hed: 11-May-2011
Rear Drive Axle/Differential - Differential Rear Bushing
Removal and Inst all ati on
Special T ool(s)
205-860-09Inst all er, Different ial Bus hing
205-861-01Remover, Di fferenti al Bus hing
205-861-02Remover/Ins t al ler, Different ial Bus hing
205-861-03Inst all er, Different ial Bus hing
205-861-04Inst all er, Different ial Bus hing
205-861-05Inst all er, Different ial Bus hing
LR-121Hydrauli c Cyli nder 10t
Page 350 of 3229
Publi s hed: 11-May-2011
Rear Drive Axle/Differential - Drive Pinion Flange
Removal and Inst all ati on
Special T ool(s)
205-053Ret ai ner, Drive Flange
Removal
1. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he exhaus t sys t em.
Refer t o: Exhaus t Sys t em (309-00A Exhaus t Sys t em - I6 3.2L Pet rol ,Removal and Ins tall ati on).
2.
3. W ARNING: Do not lever the driveshaft joint s t orel ease from t he power trans fer unit or t he reardifferent ial flanges .
CAUTION: Mark t he components t o ai di ns t allat ion.
Di scard the bolt s .
3.
4. CAUTION: Make s ure that the drives haft iss upported wit h s ui tabl e ret aining s t raps .4.
Page 353 of 3229
Publi s hed: 11-May-2011
Rear Drive Axle/Differential - Drive Pinion Front Bearing
Removal and Inst all ati on
Removal
Rais e and s upport t he vehi cl e.1.
Drai n t he different ial fl uid.
Refer t o: Different ial Drai ni ng and Fil ling (205-02 Rear DriveAxle/Different ial, General Procedures).
2.
Remove t he rear different ial.
Refer t o: Different ial Case (205-02 Rear Drive Axle/Different ial,Removal and Ins tall ati on).
3.
Remove t he different ial cas ing bol ts .4.
Remove t he different ial cas e.5.
Remove and dis card t he different ial case seal .6.
Page 361 of 3229
Publi s hed: 11-May-2011
Rear Drive Axle/Differential - Drive Pinion Seal
Removal and Inst all ati on
Special T ool(s)
100-012Sl ide Hammer
205-865Inst all er, Different ial Pini on Seal
303-538Remover/Ins t al ler, Cranks haft Oi l Seal
308-615Remover, Seals
Removal
1. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he act ive on-demand coupli ng.
Refer t o: Act ive On-Demand Coupl ing (205-02 Rear Dri veAxle/Different ial, Removal and Ins tal lati on).
2.
Page 363 of 3229
Publi s hed: 11-May-2011
Rear Drive Axle/Differential - Rear Halfshaft Seal
Removal and Inst all ati on
Special T ool(s) 205-863
Inst all er, Halfs haft Seal
Removal 1. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he wheel and t ire.
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal and
Inst all at ion).
2.
Remove t he hal fs haft .
Refer t o: Rear Hal fs haft LH (205-05 Rear Dri ve Halfs haft s , Removal
and Inst all at ion).
3. 4.
CAUTIONS: Take extra care not t o damage t he mati ng faces .
Take extra care not t o damage t he edges of t he
component .
4.
Installation 1.
CAUTIONS: Make s ure that t he s eal i s correctl y l ocated.
Take extra care not t o damage t he s eal .
Us ing t he s peci al t ool, i ns t all a new rear hal fs haft oil
s eal.
Speci al Tool (s ): 205-863 1.
Page 365 of 3229
Publi s hed: 11-May-2011
Front Drive Axle/Differential - Front Drive Axle and Differential
Des cript ion and Operat ion
For addit ional informat ion, refer t o: Trans mis s ion Des cri pt ion (307-01 Aut omati c Trans mis s ion/Trans axle, Des cript ion andOperat ion).
For addit ional informat ion, refer t o: Manual Trans mi ss i on and Clutch (308-00 Manual Transmis s ion/Trans axle and Cl ut ch -General Informat ion, Descri pti on and Operat ion).
Page 366 of 3229
Publi s hed: 11-May-2011
Front Drive Axle/Differential - Front Drive Axle
Diagnosi s and Tes ti ng
For addit ional informat ion.
REFER to: Driveli ne Sys t em (205-00 Driveline Sys tem - General Informat ion, Diagnosi s and Test ing).