2005 NISSAN NAVARA torque

ASSEMBLY
AT-305
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22. Measure clearance between retaining plate and snap ring. If not
within specified clearance, select proper retaining plate. Refer to
“Parts Information” for retaining plate selection.
23. Install needle bearing to transmission case.
CAUTION:
Take care with the direction of needle bearing. Refer toAT-
261, "Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings".
24. Install revolution sensor to transmission case and then tighten
mounting bolt to the specified torque. Refer toAT- 2 5 1 , "
Compo-
nents".
CAUTION:
lDo not subject it to impact by dropping or hitting it.
lDo not disassemble.
lDo not allow metal filings, etc. to get on the sensor's front
edge magnetic area.
lDo not place in an area affected by magnetism.
25. As shown in the figure, drive to rear oil seal into rear extension
(2WD models) or adapter case (4WD models) until it is flush
usingadrift.Specified clearance “A”:
Standard: Refer toAT- 3 2 5 , "
Reverse Brake".
SCIA3129E
SCIA5031E
SCIA2320E
SCIA7221E

AT-308
ASSEMBLY
ii. Install rear extension assembly to transmission case.
CAUTION:
Insert the tip of parking rod between the parking pawl and
the parking actuator support when assembling the rear
extension assembly.
iii. Tighten rear extension assembly mounting bolts to specified
torque. Refer toAT- 2 5 1 , "
Components".
lSelf-sealing bolt (1)
:Bolt(10)
b.4WD models
i. Install gasket onto transmission case.
CAUTION:
Completely remove all moisture, oil and old gasket, etc.
from the transmission case and adapter case assembly
mounting surfaces.
ii. Install adapter case assembly to transmission case.
CAUTION:
Insert the tip of parking rod between parking pawl and park-
ing actuator support when assembling adapter case assem-
bly.
SCIA5029E
SCIA7176J
SCIA5231E
SCIA5205E

ASSEMBLY
AT-309
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iii. Tighten adapter case assembly mounting bolts to the specified
torque. Refer toAT- 2 5 1 , "
Components".
35. Install needle bearing in drum support edge surface.
36. Install direct clutch assembly in reverse brake.
CAUTION:
Make sure that drum support edge surface and direct clutch
inner boss edge surface come to almost same place.
37. Install high and low reverse clutch assembly in direct clutch.
SCIA6842E
SCIA5198E
SCIA5019E
SCIA2306E

ASSEMBLY
AT-313
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51. Install needle bearing to front sun gear.
52. Adjust brake band tilting using a clip so that brake band contacts
front sun gear drum evenly.
53. Adjust brake band.
a. Loosen lock nut.
b. Tighten band servo anchor end pin to the specified torque.
c. Back of band servo anchor end pin three turns.
d. Holding band servo anchor end pin, tighten lock nut to the spec-
ified torque. Refer toAT- 2 5 1 , "
Components".
AdjustmentECS00G3M
TOTAL END PLAY
lMeasure clearance between front sun gear and bearing race for
oil pump cover.
lSelect proper thickness of bearing race so that end play is within
specifications.
SCIA2808E
SCIA5033E
:5.0N·m(0.51kg-m,44in-lb)
SCIA5498E
SCIA2810E

ASSEMBLY
AT-317
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5. Tighten oil pump mounting bolts to the specified torque. Refer to
AT- 2 5 1 , "
Components".
CAUTION:
Apply ATF to oil pump bushing.
6. Install O-ring to input clutch assembly.
7. Install converter housing to transmission case, and then tighten
mounting bolts to the specified torque. Refer toAT- 2 5 1 , "
Com-
ponents"
8. Make sure that brake band does not close turbine revolution
sensor hole.
9. Install control valve with TCM.
a. Connect TCM connector and park/neutral position switch con-
nector.
SCIA2300E
SCIA5011E
SCIA5171E
SCIA5034E
SCIA5449E

AT-318
ASSEMBLY
b. Install A/T assembly harness connector to control valve with
TCM.
c. Connect TCM connectors.
d. Install O-ring to A/T assembly harness connector.
e. Install A/T fluid temperature sensor 2 to bracket.
f. Install A/T fluid temperature sensor 2 (with bracket) in control
valve with TCM, and then tighten mounting bolts to the specified
torque. Refer toAT- 2 5 1 , "
Components".
CAUTION:
Adjust bolt hole of bracket to bolt hole of control valve with
TCM.
SCIA5450E
SCIA5447E
SCIA5155E
SCIA5264E
SCIA5301E

ASSEMBLY
AT-319
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g. Install control valve with TCM in transmission case.
CAUTION:
lMake sure that turbine revolution sensor securely installs
turbine revolution sensor hole.
lHang down revolution sensor harness toward outside so
as not to disturb installation of control valve with TCM.
lAdjust A/T assembly harness connector of control valve
with TCM to terminal hole of transmission case.
lAssemble it so that manual valve cutout is engaged with
manual plate projection.
h. Install bolts A, B and C to control valve with TCM.
i. Tighten bolt 1, 2 and 3 temporarily to prevent dislocation. After
that tighten them in order (1®2®3), and then tighten other
bolts to the specified torque. Refer toAT- 2 5 1 , "
Components".
10. Connect A/T fluid temperature sensor 2 connector.
SCIA5034E
SCIA5035E
Bolt symbol Length [mm (in)] Number of bolts
A42(1.65) 5
B55(2.17) 6
C40(1.57) 1
SCIA5025E
SCIA5037E
SCIA5023E

ASSEMBLY
AT-321
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16. Install magnets on oil pan.
17. Install oil pan to transmission case.
a. Install oil pan gasket to transmission case.
CAUTION:
lDo not reuse oil pan gasket.
lInstall it in the direction to align hole positions.
lCompletely remove all moisture, oil and old gasket, etc. from oil pan gasket mounting surface.
b. Install oil pan to transmission case.
CAUTION:
lInstall it so that drain plug comes to the position as
shown in the figure.
lBe careful not to pinch harnesses.
lCompletely remove all moisture, oil and old gasket, etc.
from oil pan gasket mounting surface.
c. Tighten oil pan mounting bolts to the specified torque in numeri-
cal order shown in the figure after temporarily tightening them.
Refer toAT- 2 5 1 , "
Components".
CAUTION:
Do not reuse oil pan mounting bolts.
18. Install drain plug gasket and drain plug to oil pan, and then
tighten drain plug to the specified torque. Refer toAT-251,
"Components".
CAUTION:
Do not reuse drain plug gasket.
19. Install torque converter.
a. Pour ATF into torque converter.
lApproximately 2 liter (1-3/4 Imp qt) of ATF is required for
a new torque converter.
lWhen reusing old torque converter, add the same amount
of ATF as was drained.
SCIA5200E
SCIA2308E
SCIA4113E
SAT428DA