Page 2667 of 4323

A09151
A08905
A08907
EM±80
± ENGINE MECHANICALENGINE UNIT (2WD)
2659 Author: Date:
2005 SEQUOIA (RM1146U)
(d) Disconnect the hose clamp for the PS air hose.
(e) Disconnect the PS air hose from the upper intake man-
ifold.
(f) Disconnect the 2 heater hoses.
(g) Disconnect the ground strap from the cowl panel.
(h) Disconnect the fuel inlet hose and clamps.
(i) Disconnect the fuel return hose and clamp.
(j) Disconnect the air inlet hose from the charcoal canister.
(k) Disconnect the EVAP hose from the charcoal canister.
(l) w/o Hydraulic brake booster:
Disconnect the brake booster tube.
11. REMOVE FRONT EXHAUST PIPES
(See page EM±126)
12. REMOVE PROPELLER SHAFT (See page PR±3)
13. REMOVE FRONT STABILIZER BAR
(See page SA±91)
14. DISCONNECT POWER STEERING GEAR PIPES
Disconnect the pressure feed tube, turn tube and pressure
tubes from the PS gear assembly.
(See page SR±40, SR±41)
15. REMOVE TRANSMISSION CONTROL CABLE
(a) Remove the 2 bolts and control cable bracket from the
transmission.
(b) Remove the control cable from the control shift lever.
16. DISCONNECT A/C COMPRESSOR FROM ENGINE
(a) Disconnect the A/C compressor connector.
(b) Remove the 3 bolts, and disconnect the A/C compressor
from the engine.
HINT:
Suspend the A/C compressor securely.
17. DISCONNECT PS PUMP FROM ENGINE
Remove the 3 bolts, and disconnect the PS pump from the en-
gine.
HINT:
Suspend the PS pump securely.
Page 2670 of 4323

EM121±07
A04869
Adhesive
A04857
1
2
3
47
6
8
5
A05137
Painted
Mark
90°
90°
A08901
± ENGINE MECHANICALENGINE UNIT (2WD)
EM±83
2662 Author: Date:
2005 SEQUOIA (RM1146U)
INSTALLATION
1. INSTALL DRIVE PLATE
HINT:
The mounting bolts are tightened in 2 progressive steps
(steps (c) and (e)).
If any one of the mounting bolts is broken or deformed, re-
place it.
(a) Apply adhesive to 2 or 3 threads of the mounting bolt end.
Adhesive:
Part No. 08833±00070, THREE BOND 1324 or equiva-
lent
(b) Install the front spacer, drive plate and rear spacer on the
crankshaft.
(c) Install and uniformly tighten the 8 mounting bolts in sever-
al passes, in the sequence shown.
Torque: 49 N´m (500 kgf´cm, 36 ft´lbf)
If any one of the mounting bolts does not meet the torque speci-
fication, replace the mounting bolt.
(d) Mark the mounting bolt with paint.
(e) Retighten the mounting bolts by 90° in the numerical or-
der shown.
(f) Check that the painted mark is now at a 90° angle to (e).
2. INSTALL TRANSMISSION TO ENGINE
(a) Check the torque converter clutch installation.
(See page AT±29)
(b) Attach the transmission to the engine.
(c) Install the 10 bolts.
Torque:
37 N´m (380 kgf´cm, 27 ft´lbf) for 14 mm head
72 N´m (730 kgf´cm, 53 ft´lbf) for 17 mm head
Page 2673 of 4323

A08905
A09151
(a) EM±86
± ENGINE MECHANICALENGINE UNIT (2WD)
2665 Author: Date:
2005 SEQUOIA (RM1146U)
11. INSTALL A/C COMPRESSOR
(a) Install the A/C compressor with the 3 bolts.
Torque: 49 N´m (500 kgf´cm, 36 ft´lbf)
(b) Connect the A/C compressor connector.
12. INSTALL TRANSMISSION CONTROL CABLE
(a) Install the control cable to the control shift lever.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
(b) Install the control cable bracket to the transmission with
the 2 bolts.
13. CONNECT POWER STEERING GEAR PIPES
Connect the pressure feed tube, turn tube and turn pressure
tubes to the PS gear assembly. (See page SR±40, SR±41)
14. INSTALL FRONT STABILIZER BAR
(See page SA±93)
15. INSTALL PROPELLER SHAFT (See page PR±5)
16. INSTALL FRONT EXHAUST PIPES
(See page EM±126)
17. CONNECT HOSES, WIRES, CONNECTORS, CLAMPS,
GROMMET AND CABLES
(a) Connect the 2 PS air hoses to hose clamp on the No.3 RH
timing belt cover.
(b) Connect the generator wire.
(c) Connect the generator connector.
(d) Connect the hose clamp for the PS air hose.
(e) Connect the PS air hose to the upper intake manifold.
(f) Connect the 2 heater hoses.
(g) Connect the ground strap connector.
(h) Connect the fuel inlet hose and clamps.
(i) Connect the fuel return hose and clamp.
(j) Connect the air inlet hose to the charcoal canister.
(k) Connect the EVAP hose to the charcoal canister.
(l) Connect the brake booster tube.
18. CONNECT ENGINE WIRE TO CABIN
(a) Push into the engine wire through the cowl panel.
Page 2674 of 4323

A09152
Connect
± ENGINE MECHANICALENGINE UNIT (2WD)
EM±87
2666 Author: Date:
2005 SEQUOIA (RM1146U)
(b) Install the engine wire bracket with the 2 nuts and bolt and
connect the engine wire to the bracket.
(c) Connect the 2 wire harness connectors (cassette con-
nector).
(d) Connect the 3 connectors to the ECM.
(e) Install the ECM with the 3 screws.
(f) Install the lower No.2 panel.
(g) Install the glove compartment door.
19. INSTALL FAN PULLEY, FAN, FLUID COUPLING AND
DRIVE BELT
(a) Temporarily install the fan pulley, the fan and fluid cou-
pling assembly with the 4 nuts.
(b) Install the drive belt. (See page CH±16)
(c) Tighten the 4 nuts holding the fluid coupling to the fan
bracket.
20. INSTALL AIR CLEANER AND INTAKE AIR CONNEC-
TOR ASSEMBLY
(a) Install the air cleaner with the 3 bolt.
Torque: 5.0 N´m (51 kgf´cm, 44 in.´lbf)
(b) Connect the intake air connector to the throttle body.
(c) Connect the MAF meter connector.
(d) Install the suction hose to the intake air connector.
(e) Connect the PS air hose, air inlet hose for EVAP, PCV
hose and MAF meter wire to the air intake connector.
21. INSTALL THROTTLE BODY COVER
22. INSTALL RADIATOR ASSEMBLY (See page CO±18)
23. INSTALL BATTERY CABLES
(a) Connect the clamp on battery negative (±) cable to No.2
relay box.
(b) Connect the battery positive (+) terminal cable.
(c) Connect the battery negative cable to the left fender
apron.
24. PERFORM INITIALIZATION
Some system need initialzation when disconnecting the cable
from the battery terminal.
25. FILL WITH ENGINE COOLANT (See page CO±2)
26. FILL WITH ENGINE OIL (See page LU±2)
27. START ENGINE AND CHECK FOR LEAKS
28. INSTALL ENGINE UNDER COVER
29. INSTALL HOOD
30. PERFORM ROAD TEST
Check for abnormal noise, shock, slippage, correct shift points
and smooth operation.
31. RECHECK ENGINE COOLANT AND OIL LEVELS
Page 2678 of 4323
B17615
Engine Unit Assembly
A/C Compressor
PS Pump
Drive Plate Oil Cooler Pipe
for Transmission
Rear Spacer Stay
Front Spacer
x 8
Stay
Stay
N´m (kgf´cm, ft´lbf) : Specified torque
See page EM±95
1st 49 (500, 36)
2nd Turn 90°
17 (175, 13)
A/C Compressor
Connector
38 (388, 28)
49 (500, 36)
38 (388, 28)
41 (420, 30)
x 6
± ENGINE MECHANICALENGINE UNIT (4WD)
EM±91
2670 Author: Date:
2005 SEQUOIA (RM1146U)
Page 2679 of 4323

EM11X±07
EM±92
± ENGINE MECHANICALENGINE UNIT (4WD)
2671 Author: Date:
2005 SEQUOIA (RM1146U)
REMOVAL
1. REMOVE FRONT EXHAUST PIPES
(See page EM±126)
2. REMOVE FRONT AND REAR PROPELLER SHAFTS
(See page PR±7)
3. REMOVE FRONT STABILIZER BAR
(See page SA±91)
4. REMOVE TRANSMISSION (See page AT±25)
5. REMOVE ENGINE HOOD
6. REMOVE ENGINE UNDER COVER
7. DISCONNECT BATTERY CABLES
(a) Disconnect the clamp on battery negative (±) cable from
the No.2 relay box.
(b) Disconnect the battery positive (+) terminal cable.
(c) Disconnect the battery negative (±) cable from the left
fender apron.
8. DRAIN ENGINE COOLANT
9. REMOVE RADIATOR ASSEMBLY (See page CO±17)
10. REMOVE THROTTLE BODY COVER
11. REMOVE AIR CLEANER AND INTAKE AIR CONNEC-
TOR ASSEMBLY
(a) Disconnect the MAF meter connector.
(b) Loosen the 3 bolts, and remove the air cleaner case.
(c) Remove the suction hose from the intake air connector.
(d) Disconnect the PS air hose, air inlet hose for EVAP, PCV
hose and MAF meter wire from the air intake connector.
(e) Disconnect the intake air connector from the throttle body.
12. REMOVE DRIVE BELT, FAN, FLUID COUPLING AND
FAN PULLEY
(a) Loosen the 4 nuts holding the fluid coupling to the fan
bracket.
(b) Remove the drive belt. (See page CH±16)
(c) Remove the 4 nuts, the fan, fluid coupling assembly and
fan pulley.
13. DISCONNECT ENGINE WIRE FROM CABIN
(a) Remove the glove compartment door.
(b) Remove the lower No.2 panel.
(c) Remove the 3 screws, and disconnect the ECM from the
body bracket.
(d) Disconnect the 3 wire harness connectors from the ECM.
(e) Disconnect the 2 wire harness connectors (cassette con-
nector).
Page 2684 of 4323

A09152
Connect
± ENGINE MECHANICALENGINE UNIT (4WD)
EM±97
2676 Author: Date:
2005 SEQUOIA (RM1146U)
(b) Install the engine wire bracket with the 2 nuts and bolt and
connect the engine wire to the bracket.
(c) Connect the 3 connectors to the ECM.
(d) Connect the 2 wire harness connectors (cassette con-
nector).
(e) Install the ECM with the 3 screws.
(f) Install the lower No.2 panel.
(g) Install the glove compartment door.
7. INSTALL FAN PULLEY, FAN, FLUID COUPLING AND
DRIVE BELT
(a) Temporarily install the fan pulley, the fan and fluid cou-
pling assembly with the 4 nuts.
(b) Install the drive belt. (See page CH±16)
(c) Tighten the 4 nuts holding the fluid coupling to the fan
bracket.
8. INSTALL AIR CLEANER AND INTAKE AIR CONNEC-
TOR PIPE ASSEMBLY
(a) Install the air cleaner case with the 3 bolts.
Torque: 5.0 N´m (51 kgf´cm, 44 in.´lbf)
(b) Connect the intake air connector to the throttle body.
(c) Connect the MAF meter connector.
(d) Install the suction hose to the intake air connector.
(e) Connect the PS air hose, air inlet hose for EVAP, PCV
hose and MAF meter connector to the intake air connec-
tor.
9. INSTALL THROTTLE BODY COVER
10. INSTALL TRANSMISSION (See page AT±29)
11. INSTALL RADIATOR ASSEMBLY (See page CO±18)
12. INSTALL FRONT STABILIZER BAR
(See page SA±93)
13. INSTALL FRONT AND REAR PROPELLER SHAFTS
(See page PR±9)
14. INSTALL FRONT EXHAUST PIPES
(See page EM±126)
15. INSTALL BATTERY CABLES
(a) Connect the battery positive (+) terminal cable.
(b) Connect the battery negative (±) cable to the battery and
left fender apron.
(c) Connect the clamp on battery negative (±) cable to No.2
relay box.
16. PERFORM INITIALIZATION
Some system need initialzation when disconnecting the cable
from the battery terminal.
17. FILL WITH ENGINE COOLANT (See page CO±2)
18. FILL WITH ENGINE OIL (See page LU±2)
19. START ENGINE AND CHECK FOR LEAKS
20. INSTALL ENGINE UNDER COVERS
21. INSTALL HOOD
Page 2685 of 4323
EM±98
± ENGINE MECHANICALENGINE UNIT (4WD)
2677 Author: Date:
2005 SEQUOIA (RM1146U)
22. PERFORM ROAD TEST
Check for abnormal noise, shock, slippage, correct shift points
and smooth operation.
23. RECHECK ENGINE COOLANT AND OIL LEVELS