IN01O±10
N17080
Filler Cap
Float
Reservoir Tank
Grommet
Clip
Slotted Spring Pin
: Specified torque
Non±reusable partCylinder
Piston
Push Rod
Washer
Snap Ring
Boot
Gasket
Lock Nut
Clevis Pin
Clevis
N´m (kgf´cm, ft´lbf)
12 (120, 9)
15 (155, 11)
± INTRODUCTIONHOW TO USE THIS MANUAL
IN±1
1 Author: Date:
2005 SEQUOIA (RM1146U)
HOW TO USE THIS MANUAL
GENERAL INFORMATION
1. INDEX
An INDEX is provided on the first page of each section to guide you to the item to be repaired. To assist you
in finding your way through the manual, the Section Title and major heading are given at the top of every
page.
2. GENERAL DESCRIPTION
At the beginning of each section, a General Description that pertains to all repair operations contained in
that section is given.
Read these precautions before starting any repair task.
3. TROUBLESHOOTING
TROUBLESHOOTING tables are included for each system to help you diagnose the problem and find the
cause. The fundamentals of how to proceed with troubleshooting are described on page IN±24.
Be sure to read this before performing troubleshooting.
4. PREPARATION
Preparation lists the SST (Special Service Tools), recommended tools, equipment, lubricant and SSM (Spe-
cial Service Materials) which should be prepared before beginning the operation and explains the purpose
of each one.
5. REPAIR PROCEDURES
Most repair operations begin with an overview illustration. It identifies the components and shows how the
parts fit together.
Example:
IN0IF±02
B04769
A
B
B04198
2UZ±FE Engine:
± INTRODUCTIONIDENTIFICATION INFORMATION
IN±3
3 Author: Date:
2005 SEQUOIA (RM1146U)
IDENTIFICATION INFORMATION
VEHICLE IDENTIFICATION AND
ENGINE SERIAL NUMBER
1. VEHICLE IDENTIFICATION NUMBER
The vehicle identification number is stamped on the vehicle
identification number plate and certification label.
A: Vehicle Identification Number Plate
B: Certification Label
2. ENGINE SERIAL NUMBER
The engine serial number is stamped on the engine block, as
shown in the illustration.
FI1066
IN0D9±03
Z11554
Seal Lock Adhesive IN±4
± INTRODUCTIONREPAIR INSTRUCTIONS
4 Author: Date:
2005 SEQUOIA (RM1146U)
REPAIR INSTRUCTIONS
GENERAL INFORMATION
BASIC REPAIR HINT
(a) Prevent damage and maintain vehicle cleanliness by pro-
tective covering on the fender, seat and floor.
(b) During disassembly, keep parts in the appropriate order
to facilitate reassembly.
(c) Installation and removal of battery terminal:
(1) Before performing electrical work, disconnect the
negative (±) terminal cable from the battery.
(2) If it is necessary to disconnect the battery for in-
spection or repair, first disconnect the negative (±)
terminal cable.
(3) When disconnecting the terminal cable, to prevent
damage to battery terminal, loosen the cable nut
and raise the cable straight up without twisting or
prying it.
(4) Clean the battery terminals and cable ends with a
clean shop rag. Do not scrape them with a file or oth-
er abrasive objects.
(5) Install the cable ends to the battery terminals after
loosening the nut and tighten the nut. Do not use a
hammer to tap the cable ends onto the terminals.
(6) Be sure the cover for the positive (+) terminal is
properly in place.
(d) Check hose and wiring connectors to make sure that they
are connected securely and correctly.
(e) Non±reusable parts
(1) Always replace cotter pins, gaskets, O±rings, oil
seals, etc. with new ones.
(2) Non±reusable parts are indicated in the component
illustrations by the ºº symbol.
(f) Precoated parts
Precoated parts are bolts, nuts, etc. that are coated with
a seal lock adhesive at the factory.
(1) If a precoated part is retightened, loosened or
caused to move in any way, it must be recoated with
the specified adhesive.
(2) When reusing precoated parts, clean off the old
adhesive and dry with compressed air. Then apply
the specified seal lock adhesive to the bolt, nut or
threads.
IN0IG±04
BO4111
Negative Cable
± INTRODUCTIONFOR ALL OF VEHICLES
IN±9
9 Author: Date:
2005 SEQUOIA (RM1146U)
FOR ALL OF VEHICLES
PRECAUTION
1. FOR VEHICLES EQUIPPED WITH SRS AIRBAG AND
SEAT BELT PRETENSIONER
(a) The SEQUOIA is equipped with an SRS (Supplemental
Restraint System), such as the driver airbag, front pas-
senger airbag, side airbag assembly, curtain shield airbag
assembly and seat belt pretensioner.
Failure to carry out service operations in the correct se-
quence could cause the supplemental restraint system to
unexpectedly deploy during servicing, possibly leading to
a serious accident.
Further, if a mistake is made in servicing the supplemental
restraint system, it is possible the SRS may fail to operate
when required. Before servicing (including removal or
installation of parts, inspection or replacement), be sure
to read the following items carefully, then follow the cor-
rect procedure described in this manual.
(b) GENERAL NOTICE
(1) Malfunction symptoms of the supplemental re-
straint system are difficult to confirm, so the diag-
nostic trouble codes become the most important
source of information when troubleshooting. When
troubleshooting the supplemental restraint system,
always inspect the diagnostic trouble codes before
disconnecting the battery (See page DI±1118).
(2) Work must be started after 90 seconds from the
time the ignition switch is turned to the ºLOCKº posi-
tion and the negative (±) terminal cable is discon-
nected from the battery.
(The supplemental restraint system is equipped
with a back±up power source because if work is
started within 90 seconds of disconnecting the neg-
ative (±) terminal cable from the battery, the SRS
may deploy.)
When the negative (±) terminal cable is discon-
nected from the battery, memory of the clock and
audio systems will be cancelled. So before starting
work, make a record of the contents memorized in
each memory system. When work is finished, reset
the clock and audio systems as before. To avoid
erasing the memory of each memory system, never
use a back±up power supply from another battery.
F09750
DLC3
Ts
CG
± INTRODUCTIONFOR ALL OF VEHICLES
IN±17
17 Author: Date:
2005 SEQUOIA (RM1146U)
(i) AIRBAG SENSOR ASSEMBLY
(1) Never reuse the airbag sensor assembly involved
in a collision when the SRS has deployed.
(2) The connectors to the airbag sensor assembly
should be connected or disconnected with the sen-
sor mounted on the floor. If the connectors are con-
nected or disconnected while the airbag sensor as-
sembly is not mounted to the floor, it could cause
undesired ignition of the supplemental restraint sys-
tem.
(3) Work must be started after 90 seconds from the
time the ignition switch is turned to the ºLOCKº posi-
tion and the negative (±) terminal cable is discon-
nected from the battery, even if only loosening the
set bolts of the airbag sensor assembly.
(j) WIRE HARNESS AND CONNECTOR
The SRS wire harness is integrated with the cowl wire har-
ness assembly and floor wire harness assembly. All the
connectors for the system are also a standard yellow col-
or. If the SRS wire harness becomes disconnected or the
connector becomes broken due to an accident, etc., re-
pair or replace it.
2. FOR VEHICLES EQUIPPED WITH VEHICLE SKID
CONTROL (VSC) SYSTEM
NOTICE:
Even if TRAC is initially OFF, it automatically be-
comes ON when the vehicle speed becomes about 30
km/h (19 mh) or more. Therefore, please drive in the
test mode to avoid dangerous situations caused by
the TRAC control.
VSC/ABS may be failed when the vehicle is driven on
the two±wheel chassis dynamo. Therefore, after driv-
ing on the chassis dynamo, please clear DTC before
normal driving. Please refer to the page DI±899 for the
method of clearing DTC.
Fasten the vehicle with the lock chain.
(a) Confirm VSC system is OFF.
(1) Turn the ignition switch OFF.
(2) Using SST, connect terminals Ts and CG of DLC3.
SST 09843±18040
(3) Start the engine.
IN0KL±01
± INTRODUCTIONFOR ALL OF VEHICLES
IN±21
21 Author: Date:
2005 SEQUOIA (RM1146U)
CUSTOMIZE PARAMETERS
HINT:
The following items can be customized.
NOTICE:
When a customer requests a change in a function, first make sure that customization of the
function(s) is/are possible.
Be sure to make a note of the current setting before customizing.
When troubleshooting a function, first make sure that the function is not set to OFF.
When troubleshooting, pay attention as there is a possibility that the function has been set to
SMALL through customizing (Example: In case of the symptom in which ºThe key reminder
buzzer operation does not functionº is displayed, check that the key reminder buzzer operation
is not set to SMALL, then perform troubleshooting).
METER:
DISPLAY (ITEM)DEFAULTCONTENTSSETTING
KEY REMND VOLUM
(Key reminder buzzer vol-
ume)
LARGEFunction that changes the volume of key reminder buzzer.LARGE/MEDIUM/SMALL
WIRELESS DOOR LOCK:
DISPLAY (ITEM)DEFAULTCONTENTSSETTING
WIRELESS OPERONTurns wireless door lock function ON/OFF.ON/OFF
OPEN DOOR WARNONSounds buzzer for 10 seconds when door is not completely
closed and transmitter LOCK switch is pressed.ON/OFF
AUTO LOCK DELAY30SControls amount of time from when doors are unlocked until
they are locked by automatic lock function.60S/30S
UNLOCK/2OPERON
When UNLOCK switch is pressed once, this function un±
locks only the designated door. When unlock switch is
pressed again within 3 seconds, all doors unlock. If setting is
OFF, pressing UNLOCK switch once unlocks all doors.
ON/OFF
LNT/LGT ON/UNLKONTurns on room light when wireless door lock system is oper-
ated.ON/OFF
ALARM FUNCTIONONOperates theft deterrent system when transmitter LOCK
(PANIC) switch is held for 3 seconds.ON/OFF
AUTO LOCKOFFLocks doors when the vehicle speed reaches a certain level.ON/OFF
UNLK/KEY TWICEON
Unlocks only driver's door when driver's door key cylinder is
turned to unlock once, and unlocks all doors when it is turned
to unlock twice. In OFF setting, unlocks all doors when the
cylinder is turned to unlock once.
ON/OFF
ALL UNLK/OPN±CLOFFFunction that unlocks all doors when the driver door is
opened after turning the ignition switch off.ON/OFF
UNLOCK/PARKOFFUnlocks doors when shift lever is moved to P position from
any position other than P while the ignition switch is ON.ON/OFF
THEFT:
DISPLAY (ITEM)DEFAULTCONTENTSSETTING
WARNING TIME15SChanges warning time for PASSIVE MODE.5S/15S/27.5S/60S
PASSIVE MODEOFF
Switches theft deterrent system from arming preparation
state to armed state 30 seconds after key is removed from
ignition key cylinder and driver side door is closed, even if
doors are not locked by wireless or door key lock operation.
ON/OFF
WARN BY GLS SENONFunction that switches the alarm warning on/off when glass
breakage is detected.ON/OFF
IN±22
± INTRODUCTIONFOR ALL OF VEHICLES
22 Author: Date:
2005 SEQUOIA (RM1146U)
DOOR LOCK:
DISPLAY (ITEM)DEFAULTCONTENTSSETTING
AUTO LOCK/SHIFTONLocks doors when shift lever is moved from P to another
position.ON/OFF
ILLUMINATED ENTRY:
DISPLAY (ITEM)DEFAULTCONTENTSSETTING
I/L ON/UNLOCKONIlluminates interior light when ignition switch is turned from
ACC to LOCK position.ON/OFF
LIGHTING TIME15SChanges lighting time after closing doors (light quickly fades
out when ignition switch is turned on).15S/7.5S/30S
LIGHT CONTROL:
DISPLAY (ITEM)DEFAULTCONTENTSSETTING
SENSITIVITYNORMALSensitivity adjustment is difficult to confirm. Check by driving
the customer's vehicle.NORMAL/DARK2/DARK1/
LIGHT1/LIGHT2
LIGHT OFF DELAY30S
Keeps headlights on for a certain period of time after closing
all doors with ignition switch on, light control switch in HEAD
or AUTO position, and headlights on.
OFF/30S/60S/90S
DISP EX ON SENNORMALChanges brightness of lights such as combination meter
indicator light, A/C indicator lamp, and clock lamp.NORMAL/DARK2/DARK1/
LIGHT1/LIGHT2
DISP OFF SENNORMALChanges brightness of lights such as combination meter
indicator light, A/C indicator lamp, and clock lamp.NORMAL/DARK2/DARK1/
LIGHT1/LIGHT2
V08423 Knock Sensor 1
GRECM
KNK
E1 12
E6
WIRING DIAGRAM
Wiring Diagram
This shows a wiring diagram of the circuit.
Use this diagram together with ELECTRICAL
WIRING DIAGRAM to thoroughly understand the
circuit.
Wire colors are indicated by an alphabetical code.
B = Black, L = Blue, R = Red, BR = Brown,
LG = Light Green, V = Violet, G = Green,
O = Orange, W = White, GR = Gray, P = Pink,
Y = Yellow, SB = Sky Blue
The first letter indicates the basic wire color and
the second letter indicates the color of the stripe.
DTC P0325Knock Sensor 1 Circuit Malfunction
CIRCUIT DESCRIPTION
Knock sensor is fitted to the cylinder block to detect engine knocking. This sensor contains a piezoelectric element which
generates a voltage when it becomes deformed, which occurs when the cylinder block vibrates due to knocking. If engine
knocking occurs, ignition timing is retarded to suppress it.
DTC No. DTC Detecting Condition Trouble Area
P0325No knock sensor 1 signal to ECM with engine speed,
1,200 rpm or more. Open or short in knock sensor1 circuit
Knock sensor 1 (looseness)
ECM
If the ECM detects the above diagnosis conditions, it operates the fall safe function in which the corrective retard angle
value is set to the maximum value.
Diagnostic Trouble Code No. and Detection Item
Circuit Description
The major role and operation, etc. of the circuit
and its component parts are explained.
Indicates the diagnostic trouble code, diagnostic
trouble code set parameter and suspect area of
the problem.
± INTRODUCTIONHOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMSIN±33
33 Author: Date:
2005 SEQUOIA (RM1146U)
6. CIRCUIT INSPECTION
How to read and use each page is shown below.