1998 ACURA INTEGRA Service Repair Manual

Transmission
20.
21.
Reassembly (cont'dl
Installthe dowel pins.
Install the transmission housing by aligning the
groove in the housing with finger on the stop ring.
GROOVE
Lower the transmission housing with the snap ring
pliers, and set the snap ring in the groove of the
countershaft bearing.
TRANSMISSIONHOUSING
13-44
23. Check that the snap ring is securely seated in the
groove of the countershaft bearing.
Dimension @ as installed: 4.6 - 8.3 mm
(0.181 - 0.327 inl
24. Install the transmission hanger A and back-up light
switch clarnp, then tighten the transmission hous-
ing attaching bolts in the numbered sequence
shown below.
ATTACHING BOLTSI x 1.25 mm27 N.m (2.8 kgf.m, 20 lbf.ft)
BACK.UP LIGHTSWITCH CLAMP
\'

Installthe 32 mm sealing bolt.
NOTE: Apply liquid gasket (P/N 08718 - 0001)to the
threads.
26. Tighten the reverse idler gear shaft bolt.
REVERSEGEARSHAFT BOLT10 x 1.25 mm
32 mm SEALING BOLT
44 N.m 14.5 kgtm,33 lbf.ftl
13-45
STEEL BALI-
27.Install the steel balls, the springs, and the set
scfews.
lnstall the back-up light switch and the transmission
hanger B,
8 x 1.25 mmBACK-UP LlGl{T SWITCH 24 N.m t2.a kgt.rn,25 N.m {2.5 kgf.m, 18 lbf.ftl 17 tbf.ft)
12 x 1.0 mm22 N-ln 12.2 kgl.tn,16 rbf.ftl

I
Transmission Assembly
1.
2.
Install the dowel pins on the clutch housing.
Apply grease to the parts as shown, then install the
release fork and release bearing.
NOTE: Use only Super High Temp Urea Grease
(P/N 08798 - 9002).
3. Install the release fork boot.
lnstallation
22 tbl.lll
RELEASE FORK BOLT29 N.m {3.0 kgl.m,{P/N 08798 - 9002t
RELEASEBEAFING
RELEASEFORK
lPlN 08798 - 90021
Place the transmission on the transmission jack,
and raise it to the engine level.
Install the transmission mounting bolts and the rear
mount bracket bolts.SELF.LOCKING BOLT
12 x 1.25 mm64 N.m {6.5 kgf.m, {7 lbtftl
Replace.14 x 1.5 mm
RELEASEFORKBOOT
\i'l-r )i-
.+.i
13-46
6. Raise the transmission, then install the transmission
mounr,
NOTE: Torque the mounting bolt and nuts in the
sequence shown.
CAUTION: Check that the bushings are not twisted
or offset.
!) tz x t.zs mm64 N.m {6.5 kgt.m,47 tbl.ftl
7. Install the three upper transmission mounting
and the lower staner motor mountinq bolt.
bolts
10 x 1.25 mm44 N.m (4.5 kgt m.33 tblftl
(a 12 x 1.25 mm74 N.m {7.5 kgf m,54 tbf.ft)
'12x1.25mn
64 N.m {6.5 kst.m,47 lbf,ft)

8. Install the right front mounvbracket.
SELF-LOCKING BOLTReplace.'12 x 1.25 mm
RIGHT FRONTMOUNT/BRACKET
l0 x 1.25 mmil4 N.m (4.5 kg'f.m,33 tbt.ft)
9. lnstall the clutch cover (Bl8Cl and 81881 engines).
6x1.0mm12 N.m {1.2 kg{.m,9 rbf.ft)
12 x 1.25 mm 24 N.m t2.4 kof.m.57 N.m {5.8 kg{.m, 17 tbf.ftt42 tbt.ftl(81881 engin€)
10. Install the front
stifteners.
(818C1 engine) and fear engine
REAR ENGINESTIFFENERS
12 x 1.25 mm57 N'm 15.8 kg{.m.42 tbr.ltl
H!\,
f @^\
I B'{o| \-
1.25 mmN.m {2.4 kgf m,rbf.ftl
12 x 1.25 mm57 N.m (5.8
{2 tbtft}
8 x 1.25 mm -8
24 N.m {2.4 kgt m,17 tbtftl
FRONT ENGINESTIFFENERS(B18Cl engine)
12 x 1.25 mn157 N m (5.8 kgt m,42 tbl.ftl
2111
'11. Install the stiffener (818C5 engine).
8 x 1.25 mm24 N.m (2.4 kg{.m,1? tbf.ftl
8 x 1 ,25 mm24Nm{2.4kgtm.17 rbr.ftllBl8C5.nginel
12 x 1 .25 mm57 N.m (5.8 kgl.m,a2 rbf.ftl
(cont'd)
13-47

[!
"
Transmission Assembly
Installation (cont'd)
Install the shift rod, the spring pin, and the clip.
NOTE:
. lnstall the clip and the spring pin on the change
joint as shown.
. Turn the shift rod boot so the hole is facing
down as snown.
. Make sure the shift rod boot is installed on the
shift rod.
lnstall the extension rod.
Installthe heat shield (818C1 engine).'t 4.
8 x 1.25 mm22 N.m 12.2 kgfm.16lbt.ft)
I e--erru
1 l+.-PUNCH
EXTENSION ROD
6x1.0mm9.8 N.m 11.0 kgf m,? rbf.ft)
SHIFT ROD BOOT
^ SPRING PIN -- -1
?ffi A'W
Nfu *rry
CLlp HOLE
13-48
DRIVESHAFTS
15. lnstall the intermediate shaft 8nd the driveshafts
(see section 16).
NOTE: Beplace the set rings with new ones.
16. Install the ball joints onto the lower arm (soe ssc-
tion 18).
17. Install the right damper fork (see ssction 18).
10 r 1.25 mm43 N.m lir.a kgt m. 32 lbtftl
LOWER ARM
SELF.LOCKING NUTReplace.12 x 1,25 mm6a N.m 16.5 kg{.ft,/u rbl.tt)
CASTLE NUT12 x 1.25 mm49 - 59 N.m (5.0 - 6.0 kgf.m, Reptace.35 - 43 lbf.ftl
"\
COTTER PIN

18.Install the exhaust pipe A. and the three way cat-
alytic converter {B18Cl and B18C5 engines), and
connect the heated oxygen sensor {HO2S) connec-
tors.
GASKETReplace.
HO2SCONNECTORSSELF-LOCKING NUTFeplace.10 x 1.25 mm33 N.m {3.4 kg{.m,jj25 rbr.ftl
GASKETReplace.SELF.LOCKING NUTReplace.8 x 1.25 mm'16 N.m (1.6 kgf.m,12 tbtfr)
SELF.LOCKING NUTReplace.10 x 1.25 mm54 N.m (5.5 kgt.m,40 tbt frlTHREE WAYCATALYTICCONVENTER{Bl8Cl and 8'18C5 engincsl
'19. Install the engine splash shield.
20. lnstall the slave cylinder, then instsll the clutch pipe
bracket.
NOTE: Use only Super High Temp Urea Grease(P/N 08798 - 9002).
6x1.0mm9.8 N.m 11.0 kgt m,7 lbI.ft)
SLAVECYLINDER
8 r 1.25 mm22 N.m 12,2 kotm_- 9(x)21 16 tbt.ftt
Connect the vehicle speed sensor (VSS) connestor
and the staner motor cables.
Install the wire harness clamps.
6x1.0mm9.8 N.m {1.0 kgf m, 7 lbt'ft)
VSS CONNECTOR8 x 1.25 mm8.8 N.m {0.9 kg{.m,6.s rbr.ft)
5{P/N 08798
21.
WIREHARNESSCLAMPS
(cont'd)
13-49

Transmission Assembly
Installation (cont'd)
Install the lower radiator hose clamp on the trans-
mission hanger B.
Connect the transmission ground wire and the
back-up light switch connector.
LOWER RADIATORHOSE CLAMP
BACK.UP I-IGHTSWITCH CONNECTOR
24.
TRANSMISSIONGROUND WIRE
25. lnstall the air cleaner
intake duct.
AIR CIfANERHOUSINGASSEMBLY
HANGER B
hoqsing assembly and the air
6x1.0mm9.8 N.m 11.0 kgf.n,7 lbt'ft)
AI8 INTAKE DUCTY1
Reiill the transmission with€il (see page 13-3).
Connect the positive (+) cable first, then connect the
negative ( - ) cable to the battery.
Check the clutch operation.
Shift the transmission, and che6* {or smooth opera-
tion.
30. Check the front wheel alignment (se6 section 18).
21.
24.
13-50

Gearshift Mechanism
Overhaul
NOTE:
.Inspe(
.lnstall
a Turn t
. Make
Inspect rubber pans for wear and damage when disassembling; replace any worn or damaged pans.
Installthe spring pin and the clip on the change joint as shown.
Turn the shift rod boot so the hole is facing down as shown.
Make sure the shift rod boot is installed on the change rod.
\
tu
<:;s\-
-,-"Ye/
R€place.6x1.0mm9.8 N.m {1.0 kgl.m,7 lbt.ft)
liAru^
vll
o-FTNGS /Reptace. fREAR JOINT EUSHING
I x 1 .25 mm22 N.m {2.2 kgt m, 16 lbf.ft)
EXTENSIONMOUNTINGcusHtoN
6)\7\
EXTENSION ENDWASHER B
MOUNTINGCOLLAR
EXTENSIONMOUNTINGBRACKET
x 1.25 mm
SHIFT LEVERBALL SEAT
g sHrFr LEVERV-ousrssflg
@*3li.T'lib'l'
8x22mmSPBING PINRepl6ce.
I
t
SHIFT ROD
0 --..- "ttt
REAR JOINTCOLLARSHIFI ROD BOOT/
/rM
tllL#e
THRUST WASHER
@)*- sHtFr LEVER KNoB
(:// 7.8 N.m {0.8 ks{.m,6 lbf.ftl
SHIFT LEVEROUST SEAL A
EXTENSIONBOLT
8 x 1.25 mm22 N.m (2.2 kgf.m, 16 lbtft)
/@
EXTENSION CNDBUSHING
ION ROD
-\
\
\EXTENS
ffi---4,
l'a13-51