Page 561 of 1680
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Clutch
lllustrated Index
3RD CLUTCH
1ST CLUTCH
CLUTCH PISTONDISC SPRING
CLUTCHDRUMO-RINGSReplace.
RETURN SPRINGSPRING RETAINERSNAP RING cLUTcH PLATES
Standard thickness:1.6 mm 10.063 inl
{cont'd}
CLUTCH DISCSStandard thickness:1 .94 mm (O.076 in)
SNAP RING
CLUTCH END
SNAP RING
SPRING
CHECK VALVE
14-145
Page 562 of 1680
Glutch
lllustrated lndex
2ND/4TH CLUTCH
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CLUTCH PLATESStandard thicknoss:2.00 mm 10.079 inl
DISC SPRING
CLUTCH OrSCS
1.94 rr|m {0.076 inl
CLUTCTI PISTON
DISC SPBING
(cont'd)
END PLATE
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\-CLUTCHPISTON2NO CLUTCHDRUM
O-RINGSReplace.
CHECK VALVE
[*
cLuTcH DrscsSlandard thickness:1.94 mm {0.076 in)
4TH CLUTCH DRUM
CLUTCH PLATESSi.ndard thickness:2.00 mm {0.079 in)
CLUTCH END PLATE
14-146
SNAP RING
Page 563 of 1680
\l ST-HOLD CLUTCH
SNAP RING
CLUTCH END PLATE
cLuTcH DrscsStandard thickness:1.94 mm {0.076 inl
SPRING RETAINER
RETURN SPRING
DISC SPRING
CLUTCH PISTON
O.RINGSReplace.
t
Standard thicknoss:1.6 mm 10.063 in)
l'
14-147
Page 564 of 1680
Clutch
!
Disassembly
1. Remove the snap ring, then remove the clutch end
olate, clutch discs and Plates
SCREWDRIVER
SNAP RING
2. Remove the disc spring.
2ND CLUTCH
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I'tsT, 3RO, 4TH andlST.HOLD CLUTCH
DISC SPRING
DISC SPRING
14-148
3. Install the special tools as shown.
CLU'CH SPRINGCOMPRESSORBOLT ASSEMBLY07GAE - PG,O200olO'GAE - PG4I}2OA
CI-UTCH SPRINGCOMPRESSORBOLT ASSEMBLY07GAE - PG40200otOTGAE - PG4O2OA
CLUTCH SPRINGCOMPRESSORATTACHMENT07LAE -PX40100
CLUTC}I SPRINGCOMPRESSORATTACHMENT07LAE - PX0100ot07HAE - P150100
CLUTCH SPRINGCOMPRESSORATTACHMENT07LAE-PX40100
CLUTCH SPRINGCOMPRESSORATTACHMENT07LAE - PX(}Iq)ol07HAE - P150100
Page 565 of 1680
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CAUTION: lf either end of the comoressor attachment
is set over an area of the spring letainsr which is unsup-
portod by the retum spring, the retainer may be damaged.
Be sur6 the special tool is adiusted to have full contact
with the spring ietainel,
RETAINER
4. Compress the return spring.
Do not set here.
RETURN SPRING
)
14-149
5.Remove the snap ring. Then remove the specialtools, spring retainer and return spring.
Wrap a shop towelaround the clutch drum, and ap-ply air pressure to the fluid passage to remove thepiston. Place a finger tip on the other end while ap,plying air pressure.
COMPRESSED AIRHOSE NOZZLEOSHA-approved 30 psi
CLUTCH
SNAP RING
PISTON
Page 566 of 1680
Glutch
Reassembly
NOTE:
a Clean all parts thoroughly in solvent or carburetor
cleaner, and dry them with compressed alr.
a Blow out all passages.
a Lubricate all parts with ATF belore reassembly.
1. Inspect the check valve; if it's loose, replace the
prston.
NOTE: Except 1sr-hold clutch
CHECK VALVE
PISTON
14-150
3. Installthe Diston in the clutch drum. Apply pressure
and rotate to ensure proper seating.
NOTE: Lubricate the piston O-ring with ATF before
installing.
CAUTION: Do not pinch tho O-ring by installing the
piston with too much force'
CLUTCH DRUM
Installthe return spring and spring retainer. and po-
sition the snap ring on the retaine..
CLUTCH DRUM
Page 567 of 1680
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5. Install the sDecial tools as shown.
CLUTCH SPRINGCOMPRESSORBOLT ASSEMBLY07GAE - PG40200olOTGAE - PG4.I'zOA
CLUTCH SPRINGCOMPRESSORBOLT ASSEMBLY07GAE - PG40200
OTGAE - PGIO2OA
CLUTCH SPRINGCOMPRESSORATTACHMENToTLAE -PX40100
CLUTCH SPRINGCOMPRESSORATIACHMENT07LAE - PX40100o107HAE - PL50100
CLUTCH SPRINGCOMPRESSORATTACHMENTOTLAE PX4OlOO
SPRINGCOMPRESSORATTACHMENT07LAE - PX40100ol07HAE - PL50100
l
CAUTION: lf either end of th6 compreaso. attachmentis set over an area of the spring lstainer which is unsuo-ported by the retum spring, the retainer may b€ damaged.Be su?e the special tool is adiusted to have full contacrwith the spring retainer.
SPECIAL TOOL
RETAINER
6. Compress the return spring.
Do not set here.
RETURN SPRING
14-151
Page 568 of 1680
Clutch
Reassembly {cont'd)
7. Install the snap ring.
Remove the special tools.
lnstall the disc spring.
NOTE: lnstallthe disc spring in the direction shown.
2ND CLUTCH
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SNAP RING
DISC SPRING
OISC SPRING
1ST, 3RD, 4TH and,IST-HOLD CLUTCH
14-152
\10. Soak the clutch discs thoroughly in ATF for a mini-
mum of 30 minutes.
11. Starting with a clutch plate, alternatelY install the
clutch Dlates and discs. Install the clutch end plate
with flat side toward the disc.
NOTE: Before installinq the plates and discs, make
sure the inside of the clutch drum is ttee of dirt or
other loreign matter.
CLUTCH END PLATEInstall in this direction.
12. Install the snap ring.
SCREWDRIVER
SNAP FING