Page 1228 of 2543
12. 2JZ±GTE M/T:
INSTALL DRIVE BELT TENSIONER BRACKET
Torque: 27 NVm (280 kgfVcm, 20 ftVlbf)
13. INSTALL TIMING BELT
(See step 3 in timing belt installation in Engine Mechani-
cal)
14. 2JZ±GTE:
INSTALL CRANKSHAFT POSITION SENSOR
Torque: 8.8 NVm (90 kgfVcm, 78 in.Vlbf)
15. 2JZ±GTE:
INSTALL GENERATOR
16. REMOVE ENGINE STAND FROM ENGINE
17. ASSEMBLY ENGINE AND TRANSMISSION
(See components for engine removal & transmission
separation and assembly)
18. INSTALL ENGINE WITH TRANSMISSION
(See components for engine removal and installation)
OIL COOLER (2JZ±GTE)
COMPONENTS FOR REMOVAL AND
INSTALLATION
EG±376± ENGINELUBRICATION SYSTEM
Page 1229 of 2543
12. 2JZ±GTE M/T:
INSTALL DRIVE BELT TENSIONER BRACKET
Torque: 27 NVm (280 kgfVcm, 20 ftVlbf)
13. INSTALL TIMING BELT
(See step 3 in timing belt installation in Engine Mechani-
cal)
14. 2JZ±GTE:
INSTALL CRANKSHAFT POSITION SENSOR
Torque: 8.8 NVm (90 kgfVcm, 78 in.Vlbf)
15. 2JZ±GTE:
INSTALL GENERATOR
16. REMOVE ENGINE STAND FROM ENGINE
17. ASSEMBLY ENGINE AND TRANSMISSION
(See components for engine removal & transmission
separation and assembly)
18. INSTALL ENGINE WITH TRANSMISSION
(See components for engine removal and installation)
OIL COOLER (2JZ±GTE)
COMPONENTS FOR REMOVAL AND
INSTALLATION
EG±376± ENGINELUBRICATION SYSTEM
Page 1230 of 2543
OIL COOLER REMOVAL
1. DISCONNECT PS RESERVOIR TANK WITHOUT
DISCONNECTING HOSES
(a) Disconnect the 2 clamps of the engine wire protector from the
bracket.
(b) Remove the 3 bolts and disconnect the reservoir tank.
2. DRAIN ENGINE COOLANT
3. REMOVE OIL FILTER
4. DISCONNECT WATER BYPASS HOSES FROM OIL
COOLER
5. REMOVE OIL COOLER
(a) Remove the relief valve, plate washer and oil cooler.
(b) Remove the 2 O±rings from the oil cooler.
OIL COOLER INSPECTION
1. INSPECT RELIEF VALVE
Push the valve with a wooden stick to check if it is stuck.
If stuck, replace the relief valve.
2. INSPECT OIL COOLER
Check the oil cooler for damage or clogging.
If necessary, replace the oil cooler.
OIL COOLER INSTALLATION
1. INSTALL OIL COOLER
(a) Install 2 new O±rings to the oil cooler.
(b) Apply a light coat of engine oil on the threads and under the
head of the relief valve.
(c) Temporarily install the oil cooler with the plate washer and
relief valve.
(d) Tighten the relief valve.
Torque: 78 NVm (800 kgfVcm, 58 ftVlbf)
2. CONNECT WATER BYPASS HOSES TO OIL COOLER
3. CONNECT PS RESERVOIR TANK
4. INSTALL OIL FILTER
5. FILL WITH ENGINE COOLANT
6. START ENGINE AND CHECK FOR LEAKS
7. CHECK ENGINE OIL LEVEL
± ENGINELUBRICATION SYSTEMEG±377
Page 1231 of 2543
OIL NOZZLE (2JZ±GTE)
COMPONENTS
OIL NOZZLES REMOVAL
1. REMOVE CRANKSHAFT
(See step 6 in cylinder block disassembly in Engine Me-
chanical)
2. REMOVE OIL NOZZLES (WITH RELIEF VALVES)
Using a 5 mm hexagon wrench, remove the bolt and oil
nozzle. Remove the 6 oil nozzles.
OIL NOZZLES INSPECTION
INSPECT RELIEF VALVES (OIL NOZZLES)
Push the valve with a wooden stick to check if it is stuck.
If stuck, replace the relief valve.
OIL NOZZLES INSTALLATION
1. INSTALL OIL NOZZLES (WITH RELIEF VALVES)
Using a 5 mm hexagon wrench, install the oil nozzle with the
bolt. Install the 6 oil nozzles.
Torque: 8.8 NVm (90 kgfVcm, 78 in.Vlbf)
2. INSTALL CRANKSHAFT
(See step 8 in cylinder block assembly in Engine Me-
chanical) EG±378
± ENGINELUBRICATION SYSTEM
Page 1232 of 2543
SERVICE SPECIFICATIONS
SERVICE DATA
Oil pressure
at idle speed
at 3,000 rpm (2JZ±GE) or 4,000 rpm (2JZ±GTE)
49 kPa (0.5 kgf/cm2, 7.1 psi) or more
324±579 kPa
(3.3±5.9 kgf/cm
2, 49±84 psi)
Oil pump
(2JZ±GE)
Tip clearance STD
Maximum
Body clearance STD
Maximum
Side clearance STD
Maximum
0.310±0.490 mm (0.0122±0.0193 in.)
0.53 mm (0.0209 in.)
0.100±0.175 mm (0.0039±0.0069 in.)
0.20 mm (0.0079 in.)
0.030±0.090 mm (0.0012±0.0035 in.)
0.12 mm (0.0047 in.)
Oil pump
(2JZ±GTE)
Tip clearance STD
Maximum
Body clearance STD
Maximum
Side clearance STD
Maximum
0.056±0.326 mm (0.0022±0.0128 in.)
0.40 mm (0.0157 in.)
0.080±0.135 mm (0.0031±0.0053 in.)
0.16 mm (0.0063 in.)
0.020±0.065 mm (0.0007±0.0026 in.)
0.10 mm (0.0039 in.)
TORQUE SPECIFICATIONS
Part tightened NVm kgfVcm ftVlbf
A/C compressor x Cylinder block for stud bolt
for bolt and nut
26
52
265
530
19
38
Oil pressure switch x Cylinder block 14 150 11
Drive belt tensioner damper x Tensioner arm (2JZ±GTE M/T) 20 200 14
Oil drain plug x No.2 oil pan 38 375 27
Oil pump body cover x Oil pump body 10 105 8
Plug x Oil pump body 2JZ±GE
2JZ±GTE
49
29
500
300
36
22
Oil pump x Cylinder block 21 210 15
No.1 oil pan x Cylinder block 12 mm head
14 mm head
21
39
210
400
15
29
Turbo oil outlet pipe x No.1 oil pan (2JZ±GTE) 27 280 20
Oil pan baffle plate x No.1 oil pan 8.8 90 78 in.Vlbf
Oil strainer x No.1 oil pan 8.8 90 78 in.Vlbf
No.2 oil pan x No.1 oil pan 8.8 90 78 in.Vlbf
Oil level sensor x No.1 oil pan 5.4 55 48 in.Vlbf
Drive belt tensioner bracket x Oil pump (2JZ±GTE) 27 280 20 Crankshaft position sensor x Oil pump (2JZ±GTE) 8.8 90 78 in.Vlbf Oil cooler x Oil filter bracket (2JZ±GTE) 78 800 58 Oil nozzle x Cylinder block (2JZ±GTE) 8.8 90 78 in.Vlbf
± ENGINELUBRICATION SYSTEMEG±379
Page 1237 of 2543
SCHEDULE B
CONDITIONS:
Conditions others than those listed for SCHEDULE A.
Maintenance operation: A = Check and adjust if necessary.
R = Replace, change or lubricate.
I = Inspect and correct or replace if necessary.
MA±9
See page
(item No.)
MA±6
MA±7
MA±7
MA±8
MA±8
MA±8
MA±8
MA±7
MA±9
MA±9
MA±9
MA±6
MA±11
MA±11
MA±10
MA±12
MA±12
MA±13
MA±14
MA±15
MA±13
MA±16
IGNITION
ENGINE
FUEL
EVAP
BRAKES
System
CHASSIS
mark indicates maintenance which is part of the warranty conditions for the Emission Control Systems.
The warranty period is in accordance with the owner's guide or the warranty booklet.
2JZ±GE:
: For vehiles sold in California, Massachusetts, New Jersey, Connecticut and New York only.
2JZ±GTE:
: For vehiles sold in California and Massachusetts only.
(1) Includes inspection of fuel tank band and vaper vent system.
(2) Also applicable to drum lining for parking brake.
(3) Check for leakage.
(4) Check for oil leaks from steering gear housing.
(5) The applicable parts are listed below.
wFront and rear suspension member to cross body.
wBolts for sheat installation. MA±4
± MAINTENANCEMAINTENANCE SCHEDULE
Page 1238 of 2543
PREPARATION
RECOMMENDED TOOLS
09200±00010 Engine Adjust Kit.
EQUIPMENT
Dial indicator Brake disc
Micrometer Brake disc
Mirror Brake hose
Thermometer
Torque wrench
Vernier calipers Parking brake drum
COOLANT
Item Capacity Classification
Engine coolant 2JZ±GE M/T
(w/ Heater) A/T7.3 liters (7.7 US qts, 6.4 lmp. qts)
8.3 liters (8.8 US qts, 7.3 lmp. qts)Ethylene±glycol base
()
2JZ±GTE M/T
A/T
(q q)
9.5 liters (10.0 US qts, 8.4 lmp. qts)
9.4 liters (9.9 US qts, 8.3 lmp. qts)
LUBRICANT
Item Capacity Classification
Engine oil (Drain and refill) (2JZ±GE)
w/ Oil filter change
w/o Oil filter change
5.3 liters (5.6 US qts, 4.7 lmp. qts)
4 9 liters (5 2 US qts 4 3 lmpqts)
API grade SH, Energy±Conserving II
multigrade engine oil or ILSAC multi-
grade engine oil and recommended
w/o Oil filter change4.9 liters (5.2 US qts, 4.3 lmp. qts)grade engine oil and recommended
viscosity oil, with SAE 5W±30 being
preferred engine oil
Engine oil (Drain and refill) (2JZ±GTE)
w/ Oil filter change
5.0 liters (5.3 US qts, 4.4 lmp. qts)
API grade SH, Energy±Conserving II
mutigrade engine oil or ILSAC multi-
g
w/o Oil filter change
(q q)
4.7 liters (5.0 US qts, 4.1 lmp. qts)
gg
grade engine oil and recommended
viscosity oil
Manual transmission oil 2JZ±GE2.6 liters (2.7 US qts, 2.3 lmp. qts)API GL±5 SAE 75W±90
2JZ±GTE
(q, q)
1.8 liters (1.9 US qts, 1.6 lmp. qts)Castle gear oil V160
Automatic transmission 2JZ±GE1.6 liters (1.7 US qts, 1.4 lmp. qts)ATF DEXRON® II
fluid (Drain and refill) 2JZ±GTE
(q, q)
1.9 liters (2.0 US qts, 1.7 lmp. qts)ATF TYPE T±II
Differential oil1.35 liters (1.43 US qts, 1.19 lmp. qts)API GL±5
Above±185 C (05 F)
SAE 90
SAE 90
Below±185 C (05 F)
SAE 80W±90 or 80W
± MAINTENANCEPREPARATIONMA±5
Page 1239 of 2543
MAINTENANCE OPERATIONS
ENGINE
Cold Engine Operations
1. REPLACE TIMING BELT
(See timing belt removal and installation in Engine Me-
chanical)
2. INSPECT DRIVE BELT
(See step 3 in on±vehicle insection in Charging System)
3. INSPECT AIR FILTER
(a) Remove the air filter.
(b) Visually check that the air filter is not excessively damaged
or oily.
If necessary, replace the air filter.
(c) Clean the air filter with compressed air.
First blow from the inside thoroughly, then blow off the out-
side of the air filter.
(d) Reinstall the air filter.
4. REPLACE AIR FILTER
Replace the air filter with a new one.
5. REPLACE SPARK PLUGS
(a) 2JZ±GE:
Remove the throttle body.
(See throttle body removal in SFI System)
(b) Remove the No.3 timing belt cover.
(c) 2JZ±GE:
Remove the cylinder head rear cover.
(d) Disconnect the high±tension cords at the rubber boot. Do not
pull on the high±tension cords.
NOTICE: Pulling on or bending the cords may damage the con-
ductor inside.
(e) Using a 16 mm plug wrench, remove the 6 spark plugs.
(f) Check the electrode gap of new spark plugs.
Correct electrode gap:
1.1 mm (0.043 in.)
MA±6± MAINTENANCEMAINTENANCE OPERATIONS
