Recommended spark plug:
2JZ±GE
ND
PK16R11
HGK
BKR5EP11
2JZ±GTE
ND
PK20R11
NGK
BKR6EP11
NOTICE: If adjusting the gap of a new spark plug, bend
only the base of the ground electrode. Do not touch the
tip.
(g) Using a 16 mm plug wrench, reinstall the 6 spark plugs.
Torque: 18 NVm (180 kgfVcm, 13 ftVlbf)
(h) Reconnect the high±tension cords.
(i) 2JZ±GE:
Reinstall the cylinder head rear cover.
(j) Reinstall the No.3 timing belt cover.
(k) 2JZ±GE:
Reinstall the throttle body.
(See throttle body installation in SFI System)
6. REPLACE ENGINE OIL AND OIL FILTER
(See oil and filter replacement in Lubrication System)
2JZ±GE:
Oil grade:
API grade SH Energy±Conserving II multigrade engine
oil or ILSAC multigrade engine oil. Recommended
viscosity is as follows with SAE 5W±30 being the
preferred engine oil for your vehicle.
Drain and refill capacity:
w/ Oil filter change
5.3 liters (5.6 US qts, 4.7 lmp. qts)
w/o Oil filter change
4.9 liters (5.2 US qts, 4.3 lmp. qts)
± MAINTENANCEMAINTENANCE OPERATIONSMA±7
2JZ±GTE:
Oil grade:
API grade SH Energy±Conserving II multigrade engine
oil or ILSAC multigrade engine oil. Recommended
viscosity is given in the following chart.
Drain and refill capacity:
w/ Oil filter change
5.0 liters (5.3 US qts, 4.4 lmp. qts)
w/o Oil filter change
4.7 liters (5.0 US qts, 4.1 lmp. qts)
7. REPLACE ENGINE COOLANT
(See coolant replacement in Cooling System)
Capacity (w/ Heater):
2JZ±GE
M/T
7.3 liters (7.7 US qts, 6.4 lmp. qts)
A/T
8.3 liters (8.8 US qts, 7.3 lmp. qts)
2JZ±GTE
M/T
9.5 liters (10.0 US qts, 8.4 lmp. qts)
A/T
9.4 liters (9.9 US qts, 8.3 lmp. qts)
HINT:
wUse a good brand of ethylene±glycol base coolant and
mix it according to the manufacturer's directions.
wUsing coolant which includes more than 50%
ethylene±glycol (but not more than 70%) is
recommended.
NOTICE:
wDo not use a alcohol type coolant.
wThe coolant should be mixed with demineralized water or
distilled water.
8. INSPECT CHARCOAL CANISTER
(a) Remove the charcoal canister.
(b) Visually inspect the canister case.
(c) Check for crogged each port and stuck check valve.
wUsing low compressed air (4.71 kPa (48 gf/cm2, 0.68
psi)), blow into port C and check that air flows without
resistance from the other ports. MA±8
± MAINTENANCEMAINTENANCE OPERATIONS
21. REPLACE TRANSMISSION OIL (FLUID) AND
DIFFERENTIAL OIL
A. Replace manual transmission oil
(a) Remove the filler and drain plugs, and drain the oil.
(b) Reinstall the drain plug securely.
(c) Add fresh oil untill it begins to run out of the filler hole.
Transmission oil:
2JZ±GE
Oil grade
API GL±5
Viscosity
SAE 75W±90
Capacity
2.6 liters (2.7 US qts, 2.3 lmp. qts)
2JZ±GTE
Oil
Castle gear oil V160
Capacity
1.8 liters (1.9 US qts, 1.6 lmp. qts)
B. Replace automatic transmission fluid
(a) Remove the drain plug, and drain the fluid.
(b) Clean the drain plug.
(c) Reinstall the drain plug securely.
(d) With the engine OFF, add new fluid through the dip±stick
tube.
Transmission fluid:
2JZ±GE
Fluid type
ATF DEXRON® II or equivalent
Drain and refill capacity
1.6 liters (1.7 US qts, 1.4 lmp. qts)
2JZ±GTE
Fluid type
ATF type T±II or equivalent
Drain and refill capacity
1.9 liters (2.0 US qts, 1.7 lmp. qts)
(e) Start the engine and shift the selector into all positions from
ºPº through ºLº, and then shift into ºPº position.
(f) With the engine idling, check the fluid level. Add fluid up the
ºCOOLº range on the dipstick. MA±14
± MAINTENANCEMAINTENANCE OPERATIONS
There are some maintenance and inspection
items which are considered to be the owner's re-
sponsibility. They can be performed by the owner
or be can have them done at a service shop.
These items include those which should be
checked on a daily basis, those which, in most
cases, do not require (special) tools and those
which are considered to be reasonable for the
owner to perform. Items and procedures for gen-
eral maintenance are as follows:
OUTSIDE VEHICLE
1. TIRES
(a) Check the pressure with a gauge. Adjust if
necessary.
(b) Check for cuts, damage, uneven or excessive
wear.
2. WHEEL NUTS
When checking the tires, check the nuts for
looseness or for missing nuts. If necessary,
tighten them.
3. WINDSHIELD WIPER BLADES
Check for wear or cracks whenever they do not
wipe clean. Replace if necessary.
4. FLUID LEAKS
(a) Check underneath for leaking fuel, oil, water or
other fluid.
(b) If you smell gasoline fumes or notice any leak,
have the cause found and corrected.
5. DOORS AND ENGINE HOOD
(a) Check that all doors including the trunk lid
operate smoothly, and that all latches lock
securely.
(b) Check that the engine hood secondary latch
secures the hood from opening when the
primary latch is released.
INSIDE VEHICLE
6. LIGHTS
(a) C h e c k t h a t t h e headlights, stop lights,
tail±lights, turn signal lights, and other lights
are all working.
(b) Check the headlight aiming.7. WARNING LIGHT AND BUZZERS
Check that all warning lights and buzzers
function properly.
8. HORN
Check that it is working.
9. WINDSHIELD GLASS
Check for scratches, pits or abrasions.
10. WINDSHIELD WIPER AND WASHER
(a) Check operation of the wipers and washer.
(b) Check that the wipers do not streak.
11. WINDSHIELD DEFROSTER
Check that the air comes out from the defrost-
er outlet when operating the heater air condi-
tioner at defroster mode.
12. REAR VIEW MIRROR
Check that it is mounted securely.
13. SUN VISORS
Check that they move freely and are
mounted securely.
14. STEERING WHEEL
Check that it has the specified freeplay. Be
alert for changes in steering condition, such
as excessive steering effort, excessive free-
play or strange noise.
15. SEATS
(a) Check that all front seat controls such as seat
adjusters, seatback recliner, etc. operate
smoothly.
(b) Check that all latches lock securely in any
position.
(c) Check that the locks hold securely in any
latched position.
(d) Check that the head restraints move up and
down smoothly and that the locks hold
securely in any latched position.
(e) For folding±down rear seat backs, check that
the latches lock securely.
16. SEAT BELTS
(a) Check that the seat belt system such as
buckles, retractors and anchors operate
properly and smoothly.
(b) Check that the belt webbing is not cut, frayed,
worn or damaged.
17. ACCELERATOR PEDAL
Check the pedal for smooth operation and
uneven pedal effort or catching.
GENERAL MAINTENANCE
± MAINTENANCEGENERAL MAINTENANCEMA±17
18. BRAKE PEDAL
(a) Check that pedal for smooth operation.
(b) Check that the pedal has the proper reserve
distance and freeplay.
(c) Check the brake booster function.
19. BRAKES
At a safe place, check that the brakes do not
pull to one side when applied.
20. PARKING BRAKE
(a) Check that the pedal has the proper travel.
(b) On a safe incline, check that the vehicle is
held securely with only the parking brake
applied.
21. AUTOMATIC TRANSMISSION PARK
MECHANISM
(a) Check the lock release button of the selector
lever for proper and smooth operation.
(b) On a safe incline, check that the vehicle is
held securely with the selector lever in the ºPº
position and all brakes released.
UNDER HOOD
22. WINDSHIELD WASHER FLUID
Check that there is sufficient fluid in the tank.
23. ENGINE COOLANT LEVEL
Check that the coolant level is between the
LEVEL lines on the see±through reservoir at
normal temperature (20°C (68°F)).
24. RADIATOR AND HOSES
(a) Check that the front of the radiator is clean
and not blocked with leaves, dirt or bugs.
(b) Check the hoses for cracks, kinks, rot or
loose connections.
25. BATTERY ELECTROLYTE LEVEL
Check the indicator.
When the indicator color is blue, the condition
is satisfactory. A red color indicates that dis-
tilled water must be added, and white indi-
cates that charging is necessary.
26. BRAKE FLUID LEVEL
Check that the brake fluid level is near the up-
per level line on the see±through reservoir.27. ENGINE DRIVE BELT
Check drive belt for fraying, cracks, wear or
oil contamination.
28. ENGINE OIL LEVEL
Check that level on the dipstick with the en-
gine turned off.
29. POWER STEERING FLUID LEVEL
Check the level on the dipstick.
The level should be in the ºHOTº or ºCOLDº
range depending on the fluid temperature.
30. A U TO M AT I C TRANSMISSION FLUID
LEVEL
(a) Park the vehicle on a level surface.
(b) With the engine idling and the parking and
foot brake applied, shift the selector into all
positions from ºPº to ºLº, and then shift into ºPº
position.
(c) Turn and pull out the dipstick and wipe off the
fluid with a clean rag.
Re±insert the dipstick fully and check that the
fluid level is in the ºHOTº range.
(d) Perform this check with the fluid at normal
driving temperature (70±80°C (158±176°F)).
If the level is at the low side, add fluid.
NOTICE: Do not overfill.
HINT: Wait about 30 minutes before checking
the fluid level after extended driving at high
speeds in hot weather, driving in heavy traffic
or with a trailer.
31. EXHAUST SYSTEM
Visually inspect for cracks, holes or loose
supports.
If any change in the sound of the exhaust or
smell of the exhaust fumes is noticed, have
the cause located and correted. MA±18
± MAINTENANCEGENERAL MAINTENANCE
Rear bearing Mark 7 2.26±2.31 mm (0.0890±0.0909 in.)
Oil seal drive in depth
Front bearing retainer (from retainer end) 11.4±12.0 mm (0.449±0.472 in.)
Control shift lever retainer 55.4±56.0 mm (2.181±2.205 in.)
TORQUE SPECIFICATIONS
Part tightened NVm kgfVcm ftVlbf
Transmission x Engine
12 mm bolt 72 730 53 10 mm bolt 37 380 27 Engine rear mounting x Transmission 25 250 18 Rear engine mounting member
Nut 13 135 10 Bolt 25 260 19 Transmission x Starter 39 400 29 Clutch release cylinder set bolt 13 130 9
Transmission shift lever x Transmission
19
195
14
Propeller shaft x Differential
93
950
69
Propeller shaft center bearing
49
500
36
Crossmember brace set bolt 13 130 9
Heat insulator set nut 5.4 55 48 in.Vlbf
Exhaust center pipe x Tail pipe 19 195 14
Exhaust front pipe x Exhaust center pipe 43 440 32
Exhaust pipe support bracket set bolt 37 380 27
Exhaust No.2 front pipe x Exhaust front pipe 43 440 32
Oxygen sensor set nut 18 180 13
Shift lever x Control shift lever arm 7.8 80 69 in.Vlbf
Shift fork set bolt 20 200 14
Straight screw plug 25 250 18
Reverse idler gear shaft stopper bolt 25 250 18
Oil separator x Intermediate plate 18 185 13
Front bearing retainer set bolt 25 250 18
Extension housing x Intermediate plate 37 380 27
Restrict pin 40 410 30
Shift lever housing x Shift and select lever shaft 39 400 29
Control shift lever retainer x Extension housing 18 185 13
No.2 inner shift lever x Control shaft 39 400 29
No.1 control shift yoke x Control shaft 19 195 14 Drain and filler plugs 39 400 29 Back±up light switch 40 410 30 Control shift lever arm x Control shift lever retainer 25 250 18 Control shift lever arm x Extension housing 19 195 14 Clutch housing x Transmission case 37 380 27 Rear bearing retainer x Intermediate plate 18 185 13
MT1±48± W58 MANUAL TRANSMISSIONSERVICE SPECIFICATIONS
ENGINE MECHANICAL
PREPARATION
SST (SPECIAL SERVICE TOOLS)
09201±10000 Valve Guide Bushing Remover &
Replacer Set
(09201±01060) Valve Guide Bushing Remover &
Replacer 6
09202±70010 Valve Spring Compressor
09213±70010 Crankshaft Pulley Holding Tool
09222±30010Connecting Rod Bushing Remover
& Replacer
09223±15030 Oil Seal & Bearing ReplacerCrankshaft rear oil seal
09248±55040 Valve Clearance Adjust Tool Set
(09248±05410) Valve Lifter Press
(09248±05420) Valve Lifter Stopper
09301±00110 Clutch Guide Tool2JZ±GE M/T
09316±60010 Transmission & Transfer Bearing
Replacer
(09316±00010) Replacer PipeCrankshaft front oil seal
Camshaft oil seal
± ENGINEENGINE MECHANICALEG±3
(09316±00050) Replacer ªDº
09330±00021Companion Flange Holding Tool
09608±30022 Front Hub Bearing Replacer Set
(09608±05010) Handle
09816±30010 Oil Pressure Switch Socket
09843±18020 Diagnosis Check Wire
09950±50010 Puller C Set
(09951±05010)Hanger 150
(09952±05010) Slide Arm
(09953±05020) Center Bolt 150
(09954±05010)Claw No.1
(09954±05030)Claw No.3
09960±10010 Variable Pin Wrench Set
(09962±01000) Variable Pin Wrench Arm AssyCamshaft timing pulley
Camshaft pulley
Crankshaft timing pulley
Crankshaft pulley
Crankshaft timing pulley
Crankshaft pulley
Crankshaft timing pulley
Crankshaft pulley
Crankshaft timing pulley
Knock sensor
Oil pressure switch
Crankshaft rear oil seal
Valve guide bushing
Crankshaft pulley
Camshaft oil seal
EG±4± ENGINEENGINE MECHANICAL