1993 DODGE TRUCK Service Repair Manual

Page 705 of 1502

DODGE TRUCK 1993  Service Repair Manual 
9
 - 100 5.9L
 ENGINE 

• When installing a new upper bearing shell, slightly 
chamfer the sharp edges from the plain side.  (1) Start bearing in place, and insert Crankshaft 
Main Bearing Remover/

Page 706 of 1502

DODGE TRUCK 1993  Service Repair Manual 
• 

5.9L ENGINE
 9 - 101 (7) Apply 5 mm (0.20 in) drop of Loctite 515, or 
equivalent, on each side of the rear main bearing cap  (Fig. 16). Do not over apply sealant or allow the seal­
ant to con

Page 707 of 1502

DODGE TRUCK 1993  Service Repair Manual 
9
 - 102 5.9L
 ENGINE
 — ^ ^ — — ^ — • 
Fig. 21 Location of Cup
 Plugs
 in Oil Galleries 

CAUTION:
 DO NOT
 drive
 cup
 plug
 into the
 casting 

as
 restricted coolant
 flow can
 result

Page 708 of 1502

DODGE TRUCK 1993  Service Repair Manual 
— 5.9L
 ENGINE
 9 - 103 

SPECIFICATIONS—5.9L
 ENGINE 

EmmmE
 SPECIFICATIONS 
Camshaft 
Bearing
 Diameter 
 No i 50.800 - 50.825 mm  "" (2.000 - 2.001 in) 

No2
 50.394-50.419 mm 
'

Page 709 of 1502

DODGE TRUCK 1993  Service Repair Manual 
9 - 104 5.9L ENGINE 
• ENGINE
 SPECIFICATIONS
 (CONT„) 

Oil
 Pump 

Clearance over Rotors (Max.) 0.1016 mm  (0.004 in) 
Cover Out-of-Flat (Max.)
 0.0381
 mm  (0.0015 in) 
Inner Rotor Thickness (

Page 710 of 1502

DODGE TRUCK 1993  Service Repair Manual 
5.9L
 ENGINE
 9 - 105 

ENGINE SPECIFICATIONS
 (CONT.J 

Valve
 Springs 
 Free Length
 (Approx.)...........
 49.962
 mm  f1.967 in) 

Spring
 Tension ................ @ 41.66 mm = 378 N 
(Valve Close

Page 711 of 1502

DODGE TRUCK 1993  Service Repair Manual 
TORQUE
 SPECIFICATIONS 
DESCRIPTION  TORQUE DESCRIPTION 
 TORQUE 

Adjusting Strap Bolt 23 N-m (200 in. lbs.) 
Camshaft Bolt 68 N-m (50
 ft.
 lbs.) 
Camshaft Thrust Plate Bolts 24 N-m (210 in. lbs.)

Page 712 of 1502

DODGE TRUCK 1993  Service Repair Manual 
• 

5.9L
 (DIESEL)
 ENGINE
 9 -
 107 
5.9L
 (DIESEL)
 ENGINE
 SERVICE
 PROCEDURES 

INDEX 

page 

Camshaft
 127 

Crankshaft
 138 

Cylinder
 Block
 129 

Cylinder
 Head
 113 

Engine
 Assembly
 .