1990 MITSUBISHI SPYDER light

CONTENTS
ABS-ECU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 SERVICE SPECIFICATIONS . . . . . . . . . . . . . . . . . 3
GENERAL INFORMATION2SPECIAL TOOLS. . . . . . . . . . . . . . . . . . . . . . . . . . .3. . . . . . . . . . . . . . . . . .
G-SENSOR2 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ON-VEHICLE SERVICE . . . . . . . . . . . .
. . . . 21WHEEL SPEED . . . . . . . . . . . . . . . . . .
ABS Operation Check . . . . . . . . . . . . . . . . . . . . . . . 21
Refer to for the following items.
BRAKE PEDAL
FRONT DISC BRAKE
LUBRICANTS
REAR DISC BRAKE
REAR DRUM BRAKE SHOE
REAR DRUM BRAKE WHEEL CYLINDER
ON-VEHICLE SERVICE
Brake Booster Operating Test
Brake Drum Inside Diameter Check
with Rear Drum Brakes>
Brake Fluid Level Sensor Check
Brake Lining and Brake Drum
Contact Check
Brake Lining Thickness Check Brake Pedal Check and Adjustment
Check Valve Operation Check
Front Brake Disc Run-out Check
Brake
Front Check and
Front Check
Proportioning Valve Test
Rear Brake Check
Rear Brake Disc Run-out Correction
Rear Brake Disc Thickness Check
Rear Disc Brake Pad Check and Replacement
Stop Light Switch Check
Refer to GROUP for the following items.
H Y D R A U L I C U N I T
MASTER CYLINDER AND BRAKE BOOSTER
PROPORTIONING VALVE
ON-VEHICLE
,
Bleeding,

ABS General Information
G E N E R A L I N F O R M A T I O N
The ABS consists of wheel speed sensors, stop light switch, hydraulic unit and the ABS-ECU. If be erased even if the ignition switch is turned to
OFF.
a problem occurs in the system, the malfunctioning
system can be identified by
meansof the diagnostic
In addition, reading of diagnostic trouble codes
function, and the trouble symptom memory will’ not and service data
actuator testing are possible
using
the scan tool.
S p e c i f i c a t i o n s
Wheel speed sensorMagnet coil type
Front ABS rotor
Rear ABS rotor teeth
D I A G R A M
1. ABS-ECU2. Hydraulic unit ABS valve relay
4. ABS motor relay
5. Wheel speed sensor
6. ABS rotor D a t a 9. switch
10. ABS light11. G-sensor
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INSPECTION CHART FOR DIAGNOSTIC TROUBLE
.. .
C h e c k a c c o r d i n g t o t h e f o r t h e d i a g n o s t i c t r o u b l e
Diagnostic Inspection item
troubleDiagnostic content. p a g e
code No. .
,
11Right front sensorOpen circuit
.,
15Wheel speed sensor system
21 s e n s o r
output signal
Broken
sensor or OFF
22
41
42
Stop light switch system Open circuit or ON malfunction
Left front solenoid valve systemNo response to
Right front solenoid valve systemdrive signal
43
51
52
Rear solenoid valve system
Valve relay system
Motor relay or motor system
The currents flowing
right and left valves different
under the same condition:,
Valve relay OFF failure
Motor relay OFF failure and
motor drive failure
55ABS-ECU ABS-ECU internal failure
(program maze, etc.)
Detection conditions
A: During system check immediately after starting B: While driving
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ABSTroubleshooting.
Code No. 22 Stop switch system
[Comment]The ABS-ECU outputs this diagnostic trouble code in the following cases.Stop light switch remains on for more than 15 minutes while the ABS is not function-ing.l The harness wire for the stop light switch may be o pen.
If the stop light operates normally, there is an op en circuit in the harness for the
stop light switch input circuit is broken or there is a malfunction in the ABS-ECU.
l Malfunction of stop light switch of harness or connector l Malfunction ‘of
,
Does the stop light illuminate and switch
off
Yes
(Refer to GROUPBrake pedal.)
OK
Stop light switch check (Refer to
GROUP On-vehicle Service.)
OK
Replace the light
l Disconnect the connector and mea-
sure at the harness side.
l Stop light switch ON
l
Voltage between terminal 29 and body
ground
OK Battery positive voltage
OK
Check the harness between dedicated
Check the following co l
OK
Repair
Check trouble symptom. Replace the ABS-ECU.
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ABS CHECK
A B S
1. When the ignition turned to ABS
warning light flashes 4 times during a to
then off.
2.When the ignition to the
warning light remains
3.When the ignition switch’ turned back to the the
ABS warning light times then
switched off. ,
4. If the illumination is other than the the
diagnostic trouble codes.
ABSIlluminated
light
Not illuminated
Ignition
switch
0 0 0 0 3 6 2 5
INSPECTION CHART FOR TROUBLE
Get an understanding the trouble symptoms and check according the procedure chart.
Trouble symptom
Communication with scan
tool is not possible.Inspection Reference’
procedure
page No.,
Communication with all systems is not possible.
Communication with ABS only is not possible.
When the ignition key is turned to “ON” (engine sto pped), the ABS warning light does
3not illuminate.
After the engine starts, the ABS warning light rema ins illuminated.
4
When the ignition key is turned to “START”, the ABS warning light does not5
illuminate.
After the ignition key is turned to “ON”, the waining light blinks once, and when6turned to “START”, it illuminates. When returned to “ON”, the light flashes once, and
then switches off.
Faulty ABS operation Unequal braking bower on both sides
. braking power
ABS operates under normal braking conditions
ABS operates before vehicle stops under normal braking conditions
Large brake pedal vibration (Caution 2.)
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ABS Troubleshooting
INSPECTION PROCEDURE 3
ignition key is turned to “ON’? (engine stopped),ProbableABS warning light does not illuminate
[Comment]When power is supplied to the ABS-ECU, the valve relay changes from to OFF ON by the initial check, and thus even if there is a problem with the circuit betweenABS warning light and ABS-ECU, the light will illum inate once when the valve relayis OFF.Accordingly, the cause of the light not illuminating is probably an open circuit in the
light power circuit, a blown light bulb, or an open circuit in both the circuit between
the ABS
liaht and the ABS-ECU and the circuit between the ABS
l Blown fuselBurntout light. bulblMalfunction of wiring. or connector
.
light and the relay.When other lights also do not illuminate, the cause is probab ly a blown fuse.
N GNG ,
Measure at combination meter connector Checkl and l Disconnect the connector and mea-
l Disconnect the connector and mea-
sure atthe combination meter side.
l Continuitv between terminals
OK Continuity
OK
Not
Replace combination meter.
, Check the harnesses between the valve relay and the combination meter,
a n d b e t w e e n t h e A B S - E C U a n d
combination meter (common section).
Repair, if necessary.
INSPECTION PROCEDURE 4
Even after the engine is started, the ABS warning l ight Probable cause ,
remains illuminated.
[Comment]There is probably a short in the ABS light illumination l Malfunction of meter
l Malfunction of valve relay
l Malfunction of ABS-ECU
l Malfunction of wiring
NOTE
This trouble symptom is limited to cases where comm unication with the scan tool is
supply is normal) and the diagnostic trouble code is a normal diagnostic trouble code.
Disconnect the ABS-ECU connector Short circuit inside the combination meter or in the Does the ABS warning light remain illuminated? between the combination meter and the ABS-ECU.
NO
Replace the ABS-ECU.
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,
INSPECTION PROCEDURE 5
When ignition key is turned to “START”, ABS warning light Probable
does not illuminate.
[Comment]The ABS-ECU uses the power to the which is cut when the ignition switch is M a l f u n c t i o n
turned to “START”. The ABS light uses power which is not cut evenl
M a l f u n c t i o n o f when the ignition switch is turned to “START”.Accordingly, because the power to the ABS-ECU is st opped in “START” position, .if the light does not illuminate at this time, the cause
is a problem in the light illumination circuit in the valve relay.,
Measure at NG
Disconnect the connector and
OK
the unit.
INSPECTION PROCEDURE 6
and Repair
Check trouble svmotom.
meter and the hydraulic
The ABS warning light flashes once after the igniti on key
is turned to “ON”. The light illuminates when the i gnitionProbable cause ,
key is turned to “START”, and when the key is retur
ned to
“ON”, it flashes once.
[Comment] Malfunction of harness or connectorWhen power flows, the ABS-ECU turns on the light for approximately 1 second Malfunction of while it performs a valve relay test. If there is a break in the harness between theECU and the light illuminates only when the valve relay is off in the valve
relay test, etc.
Measure at ABS-ECU connector l Disconnect the connector and mea-
sure at the harness side.
Ignition switch ON
Voltage between terminal 25 and body
ground
OK Battery positive voltage
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OK
Check the harness between thecombination meter and the ABS-ECU. if
Repair
l
OK
Check trouble symptom.
NG Repair
NG Replace the

A B S Troubleshooting
9
Terminal No.Check pointCheck condition Normal condition
2Relay power supply (Output)
Ignition switch: OFFo v
Ignition switch: ON Battery positive
voltage
6
1.7
sensor (Input) Ignition switch: ON (Vehicle parked on a
Approx. 2.5
level surface). .
F.L. solenoid valve (Output)Ignition switch: OFFo v
Ignition switch: ON Battery positive
voltage
18Ignition switch (Input) switch: ON Battery positive
voltage
22Valve relay monitor (Input) Ignition switch: START
o v
ignition switch: OFFo v
Ignition switch: ON
voltage
Diagnostic communication
(Input/Output)
Scan tool: connected Serial
with
Scan disconnected
Diagnostic selection (Input)
Scan tool: connected .
Scan tool: Approx. 12 __
ABS warning light (Output) Ignition switch: ON
Stop light switch (Input)Ignition switch: ON (stop light switch ON) or more
Ignition switch: OFF (stop light switch more
O F F ), . .
F.R. (R.R.) solenoid valve (Out-
Ignition switch: OFF
Ignition switch: ON Battery positive,
voltage
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