Page 417 of 2389
3. INSTALL LH BEARING RETAINER
(a) Install a new O±ring.
(b) Position the retainer by tapping it while holding the dif-
ferential case center with the retainer.
(c) Clean the threads of the bolts and case with white gas-
oline.
4. INSTALL RN SIDE BEARING CAP
Tighten the bolts evenly and gradually while turning
the ring gear.
Torque: 730 kg±cm (53 ft±Ib, 72 N±m)
(d) Coat the threads of the bolts with sealer.
Sealer: Part No. 08833±00070, THREE BOND 1324
or equivalent
(e) Temporarily tighten the bolts evenly and gradually while
turning the ring gear.
INSTALLATION OF DIFFERENTIAL
1. PLACE OUTER RACE AND SELECTED ADJUSTING
SHIM ONTO RH SIDE BEARING
2. PLACE DIFFERENTIAL CASE INTO CASE
Be sure to install the adjusting shim into place.
± AUTOMATIC TRANSAXLEInstallation of Component Parts (A140L and A1 40E)AT±162
Page 418 of 2389
6. MEASURE TOTAL PRELOAD
Using a torque meter, measure. the total preload of the
drive pinion shaft.
Total preload (at starting) :
Add drive pinion preload (See page AT±164)
New bearing 2.9 ± 4.0 kg±cm
(2.5 ± 3.5 in.±Ib, 0.3 ± 0.4 N±m)
Reused bearing 1.5 ± 2.0 kg±cm
(1.3 ± 1.7 in.±Ib, 0.1 ± 0.2 N±m)
If the preload is not within specification, redisassemble
and readjust.
7. STAKE COUNTER DRIVEN GEAR NUT
8. INSTALL DRIVE PINION CAP
9. INSTALL CARRIER COVER
(a) Clean the threads of the bolts and case with white gas-
oline.
(b) Coat the threads of the bolts with sealer.
Sealer: Part No. 08833±00070, THREE BOND 1324
or equivalent
(c) Install the carrier cover over the gasket.
Torque: 250 kg±cm (18 ft±Ib, 25 N±m)
5. TIGHTEN LH BEARING RETAINER
Torque: 195 kg±cm (14 ft±lb, 19 N±m)
± AUTOMATIC TRANSAXLEInstallation of Component Parts (A140L and A140E)AT±163
Page 421 of 2389
8. INSTALL PISTON RETURN SPRING
(a) Place the return spring and snap ring on the piston.
(b) Place SST, and compress the return spring evenly by
tightening the bolt gradually.
SST 09s50±32014 (09351±32040) 6. CHECK OPERATION OF PARKING LOCK PAWL
Make sure the counter driven gear is locked when the
manual valve lever is in the P range.
7. INSTALL FIRST AND REVERSE BRAKE PISTON TO
TRANSMISSION CASE
(a) Coat the new O±rings with ATF.
(b) Install the two O±rings on the piston.
(e) Push the piston into the bore of the case, facing
the spring seat upward. 5. INSTALL PARKING LOCK PAWL BRACKET
Torque: 75 kg±cm (65 in.±Ib, 7.4 N±m)
± AUTOMATIC TRANSAXLEInstallation of Component Parts (A140L and A140E)AT±166
Page 422 of 2389
(c) Install snap ring. Visually check to make sure it is
fully seated and centered by the three lugs on
the spring retainer.
Be sure the end gap of snap ring is not aligned
with the spring retainer claw.
(d) Remove SST.
(e) Install the overdrive unit with overdrive case to
the transaxle case.
(f) Install and tighten the bolts.
Torque: 250 kg±cm (18 ft±Ib, 25 N±m)
9. INSTALL OVERDRIVE UNIT
(a) Install the overdrive brake apply gasket and overdrive
clutch apply gasket.
(d) Make sure that the length from the top surface of
the case to the counter driven gear top surface
should be about 24 mm (0.94 in.). (b) Install the overdrive brake drum to the case.
(c) Install the new case gasket to the case.
± AUTOMATIC TRANSAXLEInstallation of Component Parts (A140L and A140E)AT±167
Page 430 of 2389
(c) Place the oil pump through the input shaft, and
align the bolt holes of the pump body with the
transmission case.
(d) Hold the input shaft, and lightly press the oil pump
body to slide the oil seal rings on the stator shaft
through the direct clutch drum.
NOTICE: Do not push on the oil pump strongly or the
oil seal ring will stick to the direct clutch drum.
33. INSTALL OIL PUMP INTO CASE
(a) Coat the race with petroleum jelly and install it onto
stator shaft.(h) Check the distance between the A and6 as
shown in the illustration.
Distance: Approx. 3 mm (0.118 in.)
(e) Install and tighten the seven bolts.
Torque: 225 kg±cm (16 ft±Ib, 22 N±m)
(b) Coat a new O±ring with ATF and install it to oil
pump.
± AUTOMATIC TRANSAXLEInstallation of Component Parts (A140L and A140E)AT±175
Page 433 of 2389
42. (A140E)
INSTALL SOLENOID WIRING
(A 140 L)
INSTALL KICK±DOWN SWITCH WIRING
Push the solenoid wiring through the case, being careful
not to damage the O±ring. Check for full seating.
44. INSTALL BOLTS IN VALVE BODY
HINT: Each bolt length (mm (in.)) is indicated in the figure.
Hand tighten the twelve bolts A140E) of fourteen bolts
(A140L) first, then torque with a torque wrench.
Torque: 100 kg±cm (7 ft±Ib, 10 N±m)
43. PLACE VALVE BODY ON TRANSMISSION
(a) While holding the cam down with your hand, slip
the cable end into the slot.
(b) Lower the valve body into place.
NOTICE: Do not entangle the kick±down switch wire or so-
lenoid wire.
5. (A140E)
CONNECT SOLENOID WIRING
(a) Connect the No. 1 solenoid connector. (white and
shorter wire)
(b) Connect the No. 2 solenoid connector. (black and
longer wire)
± AUTOMATIC TRANSAXLEInstallation of Component Parts (A140L and A140E)AT±178
Page 434 of 2389

47. INSTALL MANUAL VALVE BODY AND DETENT
SPRING
HINT: Each bolt length (mm (in.)) is indicated in the figure.
(a) Align the manual valve with the pin on the manual shaft
lever.
(b) Lower the manual valve body into place.
(c) Hand tighten the four bolts first. Then, tighten them with
a torque wrench.
Torque: 100 kg±cm (7 ft±Ib, 10 N±m)
(d) Place the detent spring on the manual valve body and
hand tighten the two bolts first.
Then, tighten them with a torque wrench.
Torque: 100 kg±cm (7 ft±Ib, 10 N±m)
(e) Check that the manual valve lever is touching the center
of the detent spring tip roller.
48. INSTALL OIL TUBES
Using a plastic hammer, install the tubes into the posi-
tions indicated in the figure.
NOTICE: Be careful not to bend or damage the tubes.
46. (A140L)
CONNECT KICK±DOWN SWITCH WIRING
Connect the kick±down switch connector and clamp it
onto the bracket.
49. INSTALL TUBE BRACKET
Each bolt length (mm (in) is indicated in the figure.
Torque: 100 kg±cm (7 ft±Ib, 10 N±m)
± AUTOMATIC TRANSAXLEInstallation of Component Parts (A140L and A140E)AT±179
Page 435 of 2389
54. (140L)
INSTALL GOVERNOR BODY
(a) Install the governor body adaptor.
(b) Install the governor body with the plate washer.
(c) Install the thrust washer onto the governor body.
(d) Install the new O±ring to the cover.
(e) Install the cover to the case. 53. (A140E)
INSTALL NO. 2 SPEED SENSOR
(a) Install the speed sensor with a new O±ring.
(b) Install the cover bracket with the two bolts. 50. INSTALL OIL STRAINER
Each bolt length (mm (in.)) is indicated in the figure.
Torque: 100 kg±cm (7 ft±Ib, 10 N±m)
51. INSTALL MAGNETS IN PLACE AS SHOWN
NOTICE: Make sure that the magnets do not interfere with
the oil tubes.
52. INSTALL OIL PAN WITH NEW GASKET
Torque: 50 kg±cm (43 in.±Ib, 4.9 N±m)
± AUTOMATIC TRANSAXLEInstallation of Component Parts (A140L and A140E)AT±180