Page 2387 of 2389

10. INSTALL BEARING GUIDE LOCK NUT
(a) Apply sealant to 2 or 3 threads of the lock nut.
Sealant: Part No.08833±00080, THREE BOND 1344,
LOCTITE 242 or equivalent
(b) Using SST, install and torque the lock nut.
SST 09612±24014 (09612±10022,09617±24020)
Torque: 570 kg±cm (41 ft±Ib, 56 N±m)
HINT: Use a torque wrench with a fulcrum length of 340
mm (13.39 in.).
11. INSTALL RACK GUIDE SEAT, RACK GUIDE AND
RACK GUIDE SPRING
Install the rack guide with the seat and spring.
12. ADJUST TOTAL PRELOAD
(a) Apply sealant to 2 or 3 threads of the spring cap.
Sealant: Part No.08833±00080, THREE BOND 1344,
LOCTITE 242 or equivalent
(b) Using SST, install and torque the spring cap.
SST 09612±24014 (09612±10022)
Torque: 250 kg±crrn (18 ft±Ib, 25 N±m)
(e) Using SST, return the rack guide spring cap 12°.
(d) Turn the control valve shaft right and left one or two
times.
(e) Loosen the spring cap until the rack guide co¿¿pres-
sion spring is not functioning.
(f) Using SST and a torque meter, tighten the rack guide
spring cap until the preload is within specification.
SST 09612±24014 (09612±10022), 09616±00010
Preload (turning): 9 ±12 kg±cm
(7.8 ± 10.4 in.±Ib, 0.9 ±1.2 N±m)
± STEERINGPower Steering (Gear Housing)SR±61
Page 2388 of 2389

13. INSTALL RACK GUIDE SPRING CAP LOCK NUT
(a) Apply sealant to 2 or 3 threads of the lock nut.
Sealant: Part No. 08833±00080, THREE BOND 1344,
LOCTITE 242 or equivalent
(b) Using SST, install and torque the lock nut.
SST 09612±24014 (09612±10022,09617±24020)
Torque: 570 kg±cm (41 ft±Ib, 56 N±m)
HINT: Use a torque wrench with a fulcrum length of 340
mm (13.39 in.).
(c) Recheck the total preload.
14. INSTALL DUST COVER
15. INSTALL CLAW WASHERS AND RACK ENDS
(a) Install a new claw washer.
(b) Using SST, install and torque the rack ends.
SST 09612±10093 (09628±10020)
09612±24014 (09617±24011)
Torque: 730 kg±cm (53 ft±11b, 72 N±m)
HINT: Use a torque wrench with a fulcrum length of 340
mm (13.39 in.).
(c) Using a brass bar and hammer, stake the claw washer.
16. INSTALL RACK BOOTS, CLAMPS AND CLIPS
(a) Insure that the tube hole is not clogged with grease.
HINT: If the tube hole is clogged, the pressure inside the
boot will change after it is assembled and the steering
wheel turned.
(b) Install the boots.
HINT: be careful not to damage or twist the boots.
(e) Install the clamps.
(d) Install the clips with the ends facing outward.
± STEERINGPower Steering (Gear Housing)SR±62
Page 2389 of 2389
17. INSTALL TIE ROD ENDS
(a) Screw the lock nuts and tie rod ends onto the rack
ends until the matchmarks are aligned.
(b) After adjusting toe±in, torque the lock nuts.
Torque: 570 kg±cm (41 ft±Ib, 56 N±m)
(b) Using SST, install and torque the tubes.
SST 09633±00020
Torque: 200 kg±cm (14 ft±Ib, 20 N±m)
HINT: Use a torque wrench with a fulcrum length of 300
mm (11.81 in.). 18. INSTALL RIGHT AND LEFT TURN PRESSURE TUBES
(a) Install new union seats as shown.
± STEERINGPower Steering (Gear Housing)SR±63