1986 TOYOTA CAMRY V20 torque

(b) Using a dial indicator, measure the backlash of one pinion
gear while holding the side gear toward the case.
Backlash: 0.05 ± 0.20 mm (0.0020 ± 0.0079 in.)
Referring to the table below, select the side gear thrust
washer which will ensure that the backlash is within specifi-
cation. Try to select a washer of the same size.(Front Differential Right Case)
(a) Install the following parts:
w Side gear thrust washer
wSide gear
wFour differential pinion gears
wFour pinion gear thrust washer
wDifferential spider
7. INSTALL FRONT DIFFERENTIAL LEFT CASE
(a) Install the left case to the right case.
HINT: Align the matchmarks on the left case and right
case.
(b) Using a torx wrench, torque the sixteen torx
screw:
Torque: 340 kg±cm (25 ft±Ib, 33 N±m)
NOTICE: Do not scratch the contact surface of the
needle bearing.
Thickness mm (in.)
Thickness mm (in.)
MarkMark
± AUTOMATIC TRANSAXLEComponent Parts (Differential Assembly A540H)AT±338

9. INSTALL RING GEAR
(a) Clean the contact surface of the ring gear mounting
left case.
(b) Heat the ring gear to about 212* F (1000C) in an oil
bath.
NOTICE: Do not heat the ring gear above 230°F
(11 0°C).
(c) Clean the contact surface of the ring gear with clean-
ing solvent.
(d) Quickly install the ring gear on the ring gear mounting
left case.
HINT: Align the matchmarks on the ring gear mounting
left case and the ring gear.
(e) Install the ring gear and ring gear mounting left
case on the ring gear mounting right case.
Install the twelve bolts.
HINT: Align the matchmarks on the ring gear
mounting left case and contact the right case.
(f) Tighten the set bolts uniformly and a little at a time.
Torque the bolts.
Torque: 1,260 kg±cm I91 ft±lb, 124 N±m)
8. INSTALL FRONT DIFFERENTIAL CASE
(a) Install the front differential case to the ring gear
mounting right case.
HINT: Align the flukes of the discs in the hydraulic mut-
tiplate clutch.
(b) Install the No. 2 thrust washer.
± AUTOMATIC TRANSAXLEComponent Parts (Differential Assembly A540H)AT±339

(d) Align the matchmarks on the ring gear mounting
left and right case.
(e) Install and torque the twelve bolts.
Torque: 985 kg±cm (71 ft±Ib, 97 N±m)
HINT: Do not install the O±ring.
(f) Using a caliper, measure the conical spring wash-
er thickness.
Using a dial indicator, measure the thrust clear-
ance of center differential case while holding
the ring gear mounting case.
Standard clearance:
(h) Referring to the table below, select the thrust washer
which will ensure that the backlash is within specifica-
tion. Try to select a washer of the same size.(c) Install the thrust washer.
Thickness mm (in.)Thickness mm (in.)
MarkMark
± AUTOMATIC TRANSAXLEComponent Parts (Transfer Ring Gear Mounting Case
and Center Differential Case A540H)AT±363

9. INSTALL RING GEAR MOUNTING LEFT CASE
(a) Coat the new O±ring with ATF, and install it onto the
left case.
(b) Align the matchmarks on the right and left case.
(c) Install and torque the twelve bolts.
Torque: 985 kg±cm (71 ft±Ib, 97 N±m)
NOTICE: Using the soft jaws, hold the left case in a vise.
6. INSTALL DIFFERENTIAL SIDE GEAR AND CONICAL
SPRING WASHER
HINT: Be careful not to make a mistake in the direction
of the conical spring washer.
10. INSTALL OIL PUMP DRIVE GEAR
(a) Install the oil pump drive gear. 7. INSTALL CENTER DIFFERENTIAL CASE
8. INSTALL THRUST WASHER (Previously selected)
± AUTOMATIC TRANSAXLEComponent Parts (Transfer Ring Gear Mounting Case
and Center Differential Case A540H)AT±364

Torque Converter
INSPECTION OF TORQUE CONVERTER
1. INSERT SST IN END OF TORQUE CONVERTER
(a) Insert a turning tool into the inner race of the one±way
clutch.
SST 09350±32014 (09351±32010)
2. TEST ONE±WAY CLUTCH
With the torque converter made stand, the clutch
should lock when turned counterclockwise, and rotate
freely and smoothly clockwise.
If necessary, clean the converter and retest the clutch.
Replace the converter if the clutch still fails the test.
CLEAN TORQUE CONVERTER
if the transmission is contaminated, the torque convert-
er and transmission cooler should be thoroughly
flushed with ATF. (b) Insert the stopper so that it fits in the notch of the
converter hub and outer race of the one±way
clutch.
SST 09350±32014 (09351±32020)
± AUTOMATIC TRANSAXLEComponent Parts (Torque Converter) (A540E and
A540H)AT±381

ASSEMBLY OF TRANSFER VALVE
BODY
1. INSTALL PLATE AND NEW GASKETS ON TRANSFER
LOWER VALVE BODY
Install a new gasket and plate and then the other new
gasket.
HINT: Both gaskets are the same.
2. INSTALL TRANSFER LOWER VALVE BODY
Each bolt length (mm (in.)) is indicated in the figure.
(a) Lower the transfer tower valve body into place.
(b1 Hand tighten the eight bolts first. Then, tighten
them with a torque wrench.
Torque: 67 kg±cm (58 in.±lb, 6.6 N±m)
ASSEMBLY OF TRANSFER LEFT
CASE
1. INSTALL SHIFT FORK SHAFT TO SHIFT FORK
(a) Insert the shift fork shaft into the shift fork.
(b) Install the ball, spring and head plug.
(c) Tighten the plug.
Torque: 250 kg±cm (18 ft±Ib, 25 N±m)
3. INSTALL TRANSFER SHIFT LEVER
(a) Coat the lip of new oil seal with MP grease.
(b) Using a 17 mm (0.67 in.) socket wrench and ham
mer, drive in the oil seal as shown. 2. INSTALL SHIFT FORK SHAFT, SHIFT FORK AND
SLEEVE
± AUTOMATIC TRANSAXLEComponent Parts(Transfer Transfer Lower Valve Body
A540H)AT±370

5. INSTALL CENTER DIFFERENTIAL CONTROL
SOLENOIDS
(a) Install the four new O±rings to the solenoids.
(b) Coat the O±rings with ATF.(c)Install transfer shift lever.
HINT: Engage shift fork and transfer shift le-
ver.
(d) Install and tighten the lock bolts.
Torque: 40 kg±cm (35 in.±Ib, 3.9 N±m)
(b) Install the new transfer valve body gasket.
(e) Install the transfer valve body assembly.
(d) Tighten the bolts.
Torque: 110 kg±cm (8 ft±lb, 11 N±m)
4. INSTALL TRANSFER VALVE BODY ASSEMBLY
(a) Install the new transfer case gaskets and valve body
strainer.
(c) Install the solenoids.
.
Torque: 145 kg±cm (10 ft±Ib, 14 N±m)
± AUTOMATIC TRANSAXLEComponent Parts (Transfer Transfer Lower Valve Body
A540H)AT±371

(c) Install the ring gear mounting case and center differential
case.
(d) Using a dial indicator, measure the ring gear backlash.
Backlash: 0.13 ± 0.18 mm (0.0051 ± 0.0071 in.)
(e) Referring to the table below, select the plate
washer which will ensure that the backlash is
within specification. Try to select a washer of
the same size.
Plate washer thickness mm (in)(b) Install the driven pinion bearing cage.
Torque: 400 kg±cm (29 ft±Ib, 39 N±m)
HINT: Do not install the O±ring.
Thickness
Thickness Mark
Mark
± AUTOMATIC TRANSAXLEComponent Parts (Transfer Transfer Lower Valve Body
A540H)AT±373