1986 TOYOTA CAMRY V20 torque

11. ADJUST SIDE BEARING PRELOAD
1ay Remove any packing material on the contacting
surfaces of the LH bearing retainer and transaxle case.
HINT: Do not apply seal packing yet.
W Install the LH bearing retainer and torque the six
bolts.
Torque: 195 kg±cm (14 ft±lb, 19 N±m)
Snap down the bearings by turning the differential case
several times.
(d) Using a torque meter, measure the differential total
preload.
Total preload (at starting):
Add drive pinion preload
If the preload is not within specification, replace tho adjust-
ing shim in the LH bearing retainer with another thickness
one.
kg±cm (in±Ib, N±m)
Reused Bearing
New Bearing
Thickness
Thickness A540H A540E
Mark
Markmm (in)
± AUTOMATIC TRANSAXLEInstallation of Component Parts (A540E and A540H)AT±388

(b) Remove any packing material on the contacting surfaces of
LH bearing retainer, transaxle case and carrier cover.
(c) Apply the seal packing to the transaxle case and carrier cover
as shown.
Seal packing: Part No. 08826±00090, THREE BOND
1281 or equivalent
HINT: Install the LH bearing retainer with ten minutes after ap-
plying seal packing.
(d) Install the LH bearing retainer.
(e) Coat the threads of bolts with sealer.
Sealer: Part No. 08833±00070, THREE BOND 1324
or equivalent
(f) Tighten the bolts.
Torque: 195 kg±cm (14 ft±Ib, 19 N±m)
(g) Snap down the bearings.
(h) Recheck the differential total preload.
(b) Using SST, driven in a new oil seal until its end is flush with the
surface of the LH bearing retainer.
SST 09223±15010 13. INSTALL NEW OIL SEAL
(a) Place the oil baffle onto the LH bearing retainer. 12. INSTALL LH BEARING RETAINER
(a) Remove the six bolts and LH bearing retainer.
± AUTOMATIC TRANSAXLEInstallation of Component Parts (A540E and A540H)AT±389

14. (A540E)
INSTALL RH RETAINER
(a) Remove any packing material on the contacting surfaces of
RH retainer and transaxle case.
(b) Apply the seal packing to the RH retainer as shown.
Seal packing: Part No. 08826±00090, THREE BOND
1281 or equivalent
HINT: Install the RH retainer within ten minutes after applying
seal packing.
(e) Coat the threads of bolts with sealer.
Sealer: Part No. 08833±00070, THREE BOND 1324
or equivalent
(d) Tighten the bolts.
Torque: 196 kg±cm 114 ft±Ib, 19 N±m)
15. INSTALL DRIVE PINION CAP
(a) Install a new O±ring to the cap.
(b) Install the drive pinion cap to the transaxle case.
± AUTOMATIC TRANSAXLEInstallation of Component Parts (A540E and A540H)AT±390

5. INSTALL FIRST AND REVERSE BRAKE PISTON TO
TRANSMISSION CASE
(a) Coat the new 4±rings with ATF.
(b) Install the two O±rings on the piston. 4. CHECK OPERATION OF PARKING LOCK PAWL
Make sure the counter driven gear is locked when the
manual valve fever is in the P range. 3. INSTALL PARKING LOCK PAWL BRACKET
Torque: 75 kg±cm (65 in.±Ib, 7.4 N±m)
(g) Match the collar hole to the lever calking hollow
and calk the collar to the lever.
(h) Install the retaining spring.
± AUTOMATIC TRANSAXLEInstallation of Component Parts (A540E and A540H)AT±392

9. CHECK INTERMEDIATE SHAFT END PLAY
(a) Make sure that the intermediate shaft has thrust plate)
in axial direction.
Thrust play: 0.47 ± 1.50 mm (0.0185 ± 0.0591 in.)
If the thrust play is not within specification, check the installa-
tion of intermediate shaft.
(See page AT±306)
(b) Make sure that the intermediate shaft turns smoothly.(g) Coat the threads of 23 mm (0.91 in.) bolts with sealer.
Sealer: Part No. 08833±00070, THREE BOND 1324
or equivalent.
(h) Install and tighten the thirteen bolts.
Torque: 250 kg±cm (18 ft±Ib, 25 N±m)
HINT: Each bolt length (mm (in.)) is indicated in the figure. (e) Place the new gasket onto the transaxle case.
M Install the overdrive assembly with overdrive
case to the transaxle case. (d) Make sure that the length from the top surface of
the case to the counter driven gear top surface
should be about 24 mm (0.94 in.) (b) Install the overdrive brake drum to the case.
(c) Install the new case gasket to the case.
± AUTOMATIC TRANSAXLEInstallation of Component Parts (A540E and A540H)AT±394

(b) Place the oil pump through the input shaft, and align
the bolt holes of the pump body with the transmission
case.
NOTICE: Do not push on the oil pump strongly or the
oil seal ring will stick to the direct clutch drum.
(c) Install and tighten the seven bolts.
Torque:. 225 kg±cm (16 ft±Ib, 22 N±m)
26. MEASURE THRUST PLAY OF INPUT SHAFT
Measure the thrust play with a dial gauge.
Thrust play: 0.13 ± 0.90 mm (0.0051 ± 0.0354 in.)
HINT: There are two different±thick bearings (A540E) or
races (A540H) for the end of stator shaft. If the thrust
play is in excess of standard, select one of them.
(A540E)
Bearing thickness: 3.60 mm (0.1417 in.)
4.19 mm (0.1650 in.)
(A540H)
Race thickness: 0.8 mm (0.031 in.)(e) Install the direct clutch and forward clutch into the
case.
HINT: Hold the direct clutch toward the forward
clutch to prevent the thrust washer from getting
out of place.
25. INSTALL OIL PUMP INTO CASE
(a) Coat a new O±ring with ATF and install it to the oil
purnp.(f) Check the distance between the direct clutch
drum and the sun gear input drum.
Distance: Approx. 3mm (0.12 in.)
0.8 mm (0.031 in.)
1.4 mm (0.055 in.)
± AUTOMATIC TRANSAXLEInstallation of Component Parts (A540E and A540H)AT±401

33. INSTALL VALVE BODY TO TRANSAXLE CASE
(a) While holding the cam down with your hand, slip the
cable end into the slot.
(b) Lower the valve body into place.
NOTICE: Do not entangle the solenoid wire.
(c) Place the cover with a new gasket and gradually
tighten the bolts a little a time in sequence.
HINT: Each bolt length (mm (in.)) is indicated in
the figure.
Torque: 100 kg±cm (7 ft±Ib, 10 N±m)
34. INSTALL ACCUMULATOR PISTONS AND SPRINGS
(a) Install the new O±rings to the pistons.
(b) Install the springs and pistons into the bores.
31. PLACE NEW SECOND BRAKE APPLY GASKET
32. INSTALL THROTTLE CABLE AND SOLENOID WIRE
Outer diameter
mm (in.) Free length
mm (in.) SpringColor
± AUTOMATIC TRANSAXLEInstallation of Component Parts (A540E and A540H)AT±403

37. INSTALL OIL TUBES
(A540E)
Using a plastic hammer, install the tubes into the position:
indicated in the figure.
(A540H)
(a) Using a plastic hammer, install the tubes into the
positions indicated in the figure.
(b) Install the bolt.
Torque: 55 kg±cm (48 in±Ib, 5.4 N±m)
HINT: Each bolt length (mm (in.)) is indicated in the figure.
NOTICE: Be careful not no bend or damage the tubes
(c)Install and tighten the ten bolts.
HINT:
wEach bolt length (mm (in.)) is indicated in the
figure.
wHand tighten the ten bolts first, then torque with
a torque wrench.
Torque: 110 kg±cm (8 ft±Ib, 11 N±m)
35. INSTALL CONNECTOR CLAMP AND TUBE RETAINER
HINT: Each bolt length (mm (in)) is indicated in the figure.
Torque: 110 kg±cm (8 ft±Ib, 11 N±m)
34. INSTALL B3 APPLY TUBE
NOTICE: Be careful not to bend or damage the tube.
36. CONNECT SOLENOID CONNECTORS
± AUTOMATIC TRANSAXLEInstallation of Component Parts (A540E and A540H)AT±404