Page 892 of 2389
INSTALLATION OF CYLINDER
(See page BR±34)
1. INSTALL PADS
(See steps 7 and 8 on pages BR±35 and 36)
2. INSTALL CYLINDER
(See step 9 on page BR±36)
4. FILL BRAKE RESERVOIR WITH BRAKE FLUID AND
BLEED BRAKE SYSTEM
(See page BR±7)
5. CHECK FOR LEAKS3. INSTALL FLEXIBLE HOSE TO BRAKE CYLINDER
Set the flexible hose and new gaskets in position and
install the union bolt and torque it.
Torque: 310 kg±cm (22 ft±ib, 30 N±m)
± BRAKE SYSTEMRear BrakeBR±41
Page 899 of 2389
8. ADJUST PARKING BRAKE SHOE CLEARANCE
(a) Temporarily install the hub nuts.
(b) Remove the hole plug.
(c) Turn the adjuster and expand the shoes until the ro-
tor disc locks.
(d) Return the adjuster eight notches.
(e) Install the hole plug.
9. INSTALL REAR DISC BRAKE ASSEMBLY
(a) Install the disc brake assembly and torque the two
mounting bolts.
Torque: 475 kg±cm (34 ft±Ib, 47 N±rn)
(b) Install the axle carrier bolt and nut of upper side.
Torque: 2,600 kg±cm (188 ft±Ib, 255 N±m) 6. INSTALL SHOE RETURN SPRINGS
[2WD (w/o A.B.S.) and 4WD]
Using SST, install the front return spring and then install
the rear return spring.
(See page BR±46)
SST 09718±20010
7. INSTALL ROTOR DISC
(a) Before installing, polish the disc and shoe surfaces
with sandpaper.
(b) Align the hole on the rear axle shaft flange and ser-
vice hole on the disc. [2WD (w/o A.B.S.)]
Using needle±nose pliers, install the shoe return
springs.
(See page BR±46)
± BRAKE SYSTEMRear BrakeBR±48
Page 903 of 2389
(c) In the event pressure cannot be adjusted by the spring
length, raise or lower the valve body.
Low pressure ± Lower
High pressure ± Raise
HINT: 1 mm (0.04 in.) displacement of the valve body
changes the fluid pressure about 7.2 kg /cm
2 (102.4 psi,
706 kPa).
(d) Torque the nuts.
Torque: 130 kg±cm (9 ft±lb, 13 N±m)
(e) Adjust the fluid pressure by changing the spring
length again.
If it cannot be adjusted, replace the valve assembly.(b) Tighten the nuts.
Torque: 260 kg±cm (19 ft±Ib, 25 N±m)
± BRAKE SYSTEMLSPVBR±52
Page 904 of 2389
REMOVAL OF LSPV
(See page BR±50)
1. DISCONNECT BRAKE TUBES
Using SST, disconnect the brake tubes from the valve
body.
SST 09751±36011
INSTALLATION OF LSPV
1. INSTALL LSPV ASSEMBLY
(a) Install the valve assembly with the three mounting
bolts.
Torque: 260 kg±cm (19 ft±Ib, 25 N±m)
2. REMOVE LSPV ASSEMBLY
(a) Remove the adjusting nut and disconnect the spring
from the rear suspension arm.
(b) Install the adjusting bolt lock nut to the adjusting bolt
and then install the adjusting bolt to the rear suspen-
sion arm with the adjusting nut. (b) Remove the three mounting bolts and remove the
LSPV assembly.
± BRAKE SYSTEMLSPVBR±53
Page 905 of 2389
2. CONNECT BRAKE TUBES
Using SST, connect the brake tubes.
SST 09751±36011
Torque: 155 kg±cm (11 ft±Ib, 15 N±m)
3. FILL BRAKE RESERVOIR WITH BRAKE FLUID AND
BLEED BRAKE SYSTEM
(See page BR±7)
4. CHECK FOR FLUID LEAKAGE
5. CHECK AND ADJUST FLUID PRESSURE
(See page BR±50)
6. REMOVE SST AND BLEED BRAKE SYSTEM
SST 09709±29017
7. CHECK FOR FLUID LEAKAGE(c) Set spring length A to initial set length and tempo-
rarily tighten the adjusting bolt lock nut.
Initial set length: 2VZ±FE 167.6 mm (6.598 in.)
Others 166.9 mm (6.571 in.)
± BRAKE SYSTEMLSPVBR±54
Page 906 of 2389
BRAKE HOSES AND TUBES
DISCONNECT AND CONNECT HOSE
AND TUBE
1. DISCONNECT NOSE AND TUBE
(a) Disconnect the clip.
(b) Using a wrench to hold the hose and SST,to hold the
tube, disconnect the tube and hose.
SST 09751±36011
2. CONNECT HOSE AND TUBE
(a) Connect the hose and tube by hand.
(b) Using a wrench to hold the hose and SST to hold the
tube, torque the connection.
SST 09751±36011
Torque: 155 kg±cm (11 ft±Ib, 15 N±m)
(c) Install a hose clip.
INSPECTION OF BRAKE HOSES AND
TUBES
1. INSPECT BRAKE HOSES
(a) Inspect the hose for damage, cracks or swelling.
(b) Inspect the threads for damage.
2. INSPECT BRAKE TUBES
(a) Inspect the tube for damage, cracks, dents or corro-
sion.
(b) Inspect the threads for damage.
± BRAKE SYSTEMBrake Hoses and TubesBR±55
Page 940 of 2389
(w/o LSPV)
(b) Using a proportioning valve installation bolt, install
the valve bracket in place and tighten the bolt.
Torque: 90 kg±cm (78 in.±Ib, 8.8 N±m)
(c) Remove the proportioning valve installation bolt.
(d) Temporarily install the proportioning valve.
INSTALLATION OF BRAKE ACTUATOR
1. TEMPORARILY INSTALL FOLLOWING PARTS
(a) Temporarily install the three±way union with a bolt. (w/ LS PV)
Remove the two bolts and remove the three±way union
from the actuator.
8. REMOVE THREE±WAY UNION
Remove the bolt and three±way union.
(w/ LSPV)
Temporarily install the three±way union.
± BRAKE SYSTEMAnti±lock Brake System (A.B.S.)BR±89
Page 941 of 2389
(b) (w/o LSPV)
Tighten the two proportioning valve installation bolts.
Torque: 90 kg±cm (78 in.±Ib, 8.8 N±m )
(w/ LS PV )
Tighten the two three±way union installation bolts.
Torque: 90 kg±cm (78 in.±Ib, 8.8 N±m) 2. TIGHTEN FOLLOWING PARTS
(a) Tighten the three±way union installation bolt.
Torque: 160 kg±cm (12 ft±lb, 16 N±m)
(c) Using SST, tighten the five or four brake tubes.
SST 09751±36011
Torque: 155 kg±cm (11 ft±Ib, 15 N±m)(e) Temporarily install the five or four brake tubes as
shown.
± BRAKE SYSTEMAnti±lock Brake System (A.B.S.)BR±90