1986 TOYOTA CAMRY V20 torque

HOW TO USE THIS MANUAL
To assist you in finding your way through the manual, the
Section Title and major heading are given at the top of every
page.
An INDEX is provided on the 1st page of each section to
guide you to the item to be repaired.
REPAIR PROCEDURES
Most repair operations begin with an overview illustration.
It identifies the components and shows how the parts fit
together.
Example:
kg-cm (ft-lb, N-m)
AT3608r Non-reusable part
: Specified torque
r O-Ring r Oil SealDrive GearThrust WasherOil Seal Ring Pump BodyDriven GearStator Shaft100 (7, 10)
IN-2- INTRODUCTIONHow to Use This Manual

7. When necessary, use a sealer on gaskets to prevent
leaks.
8. Carefully observe all specifications for bolt tighten-
ing torques. Always use a torque wrench.
9. Use of special service tools (SST) and special ser-
vice materials (SSM) may be required, depending on
the nature of the repair. Be sure to use SST and SSM
where specified and follow the proper work proce-
dure. A list of SST and SSM can be found at the back
of this manual.
10. When replacing fuses, be sure the new fuse has the
correct amperage rating. DO NOT exceed the fuse
amp rating or use one of a lower rating.
11. Care must be taken when jacking up and supporting
the vehicle. Be sure to lift and support the vehicle at
the proper locations.
(a) If the vehicle is to be jacked up only at the front or
rear end, be sure to block the wheels in order to
ensure safety.
(b) After the vehicle is jacked up, be sure to support it
on stands. It is extremely dangerous to do any
work on the vehicle raised on jack alone, even for a
small job that can be finished quickly.
- INTRODUCTIONGeneral Repair InstructionsIN-5

Illustration
Part No. Part Name
Note
09031 - 00030
Pin Punch
Part Name
Note
Feeler gauge
Check major clearance.
Vernier caliper with depth gauge
Check length of second coast brake piston rod.
Dial indicator with magnetic base
Check piston stroke and end play of the output shaft.
Dial indicator Check inside diameter of major bushing.
Straight edge Check side clearance of oil pump.
Torque wrenchPart Name Part No. Use etc.
Seal packing 1281,
Three bond 1281 or equivalent08826 - 00090Transfer right case y Transfer left case (A540H)
Transfer inspection hole cover (A540H)
Transfer case y Differential carrier cover
Differential LH bearing retainer (A540E, A540H)
Differential RH retainer (A540E)
Transaxle y Transfer assembly (A540H)
Adhesive 1324,
Three bond 1324 or equivalent08833 - 00070Differential LH bearing retainer set bolt
Differential carrier cover set bolt
Torque converter mounting bolt
Differential RH retainer set bolt (A540E)
Transfer set bolt (A540H)
SSM (SPECIAL SERVICE MATERIALS)
RECOMMENDED TOOL
EQUIPMENT
AT-12- AUTOMATIC TRANSAXLEPreparation

MarkClassMarkClass
Hexagon
head bolt
4
Bolt
head No.4-
5-
6-
7-
8-
9-
10-
11 -4T
5T
6T
7T
8T
9T
10T
11 TStud bolt
No mark
4T
No mark4T
Grooved
6T Hexagon
flange bolt
w/ washer
hexagon boltNo mark4T
Hexagon
head bolt
Two
protruding
lines5T
Hexagon
flange bolt
w/ washer
hexagon boltTwo
protruding
lines6TWelded bolt
4T Hexagon
head bolt
Three
protruding
lines7T
Hexagon
head bolt
Four
protruding
lines8T
STANDARD BOLT TORQUE SPECIFICATIONS
HOW TO DETERMINE BOLT STRENGTH
B-2STANDARD BOLT TORQUE SPECIFICATIONS

ClassDiameter
mmPitch
mmSpecified torque
Hexagon head boltHexagon flange bolt
kg-cmft-lbN-m kg-cm ft-lbN-m
4T6
8
10
12
14
161
1.25
1.25
1.25
1.5
1.55
12.5
26
47
74
11 5 48 in.-Ib
9
19
35
55
83 55
130
260
480
760
1,15052 in.-Ib
10
21
39
61
- 60
145
290
540
850
-6
14
29
53
84
-
5T6
8
10
12
14
161
1.25
1.25
1.25
1.5
1.56.5
15.5
32
59
91
140 65
160
330
600
930
1,40056 in.-Ib
12
24
43
67
10175
175
360
670
1,050
-65 in.-lb
13
26
48
76
-7.5
17.5
36
65
100
-
6T6
8
10
12
14
161
1.25
1.25
1.25
1.5
1.58
19
39
71
11 0
170 69 in.-lb
14
29
53
80
127 80
195
400
730
1,100
1,75090
210
440
810
1,250
-78 in.-lb
15
32
59
90
-9
21
44
80
125
-
7T6
8
10
12
14
161
1.25
1.25
1.25
1.5
1.511 0
260
530
970
1,500
2,30010.5
25
52
95
145
230 8
19
38
70
108
16612
28
58
105
165
- 120
290
590
1,050
1,700
-9
21
43
76
123
-
8T8
10
121.25
1.25
1.2522
45
8029
61
11 0 300
620
1,10024
50
9033
68
120 330
690
1,250
9T8
10
121.25
1.25
1.2534
70
125 25
51
94 340
710
1,30027
57
105 380
790
1,45037
78
140
10T8
10
121.25
1.25
1.25390
800
1,45038
78
140 28
58
10531
64
11 6 430
890
1,60042
88
155
11 T8
10
121.25
1.25
1.2531
64
11 6 430
890
1,60042
87
155480
990
1,80047
97
175 35
72
130
SPECIFIED TORQUE FOR STANDARD BOLTS
STANDARD BOLT TORQUE SPECIFICATIONSB-3

Second
coast brakeSame the A540E automatic transaxle (See page A-2)
Oil pump=
Direct clutch Piston stroke
Drum bushing inside diameter Maximum
Flange thickness1.11 - 1.47 mm
48.27 mm
2.70 mm
3.00 mm0.0437 - 0.0579 in.
1.9004 in.
0.1063 in.
0.1181 in.
Forward
clutchSame the A540E automatic transaxle (See page A-2)
Front
planetary gear=
Rear
planetary gear=
First and
reverse brakePack clearance 0.0409 - 0.0850 in.1.04 - 2.16 mm
Over drive
unitSame the A540E automatic transaxle (See page A-2)
Valve body
springSame the A540E automatic transaxle (See page A-3)
Valve body
retainerSame the A540E automatic transaxle (See page A-3)
Accumulator
springSame the A540E automatic transaxle (See page A-4) Part tightenedkg-cmft-lbN-m
Oil cooler pipe union
Oil pan
Valve body y Transaxle case
Accumulator y Cover
Oil pump y Transaxle case
O/D case y Transaxle case
Differential LH side bearing retainer
Differential RH retainer
Differential carrier cover
Oil pump body y Stator shaft
Upper valve body y Lower valve body
Differential left case y Right case
Ring gear y Differential case275
50
11 0
100
225
250
195
195
400
100
67
640
1,26027
4.9
11
10
22
25
19
19
39
10
6.6
63
124 20
43 in.-lb
8
7
16
18
14
14
29
7
58 in.-lb
46
91
Torque Specifications
AUTOMATIC TRANSAXLE (A540H)
Specifications
- SERVICE SPECIFICATIONSAutomatic Transaxle Transfer (A540E A540H)A-5

Part tightenedkg-cmft-lb N-m
Oil cooler pipe union and elbow
Oil pan
Valve body y Transaxle case
Accumulator y Cover
Oil pump y Transaxle case
O/D case y Transaxle case
Differential LH side bearing retainer
Differential carrier cover
Oil pump body y Stator shaft
Upper valve body y Lower valve body
Front differential right case y Front differential left case
Ring gear y Ring gear mounting case
Transfer right case retainer y Transfer right case
Transfer right case y Adjusting nut lock plate lock bolt
Transfer right case y Transfer left case
Transfer right case y Mode select lever and rod275
50
11 0
100
225
250
195
400
100
67
340
1,260
300
73
450
55
11 520
43 in.-lb
8
7
16
18
14
29
7
58 in.-lb
25
91
22
63 in.-lb
33
48 in.-lb
827
4.9
11
10
22
25
19
39
10
6.6
33
124
29
7.2
44
5.4
11 Transfer
(Cont'd)81
82
83
84
85
86
87
88
89
90
91
92
93
94
Mark
A
B
C
D
E
F
G
H
J
K Ring gear adjusting shim2.43 mm
2.46 mm
2.49 mm
2.52 mm
2.55 mm
2.58 mm
2.61 mm
2.64 mm
2.67 mm
2.70 mm
2.73 mm
2.76 mm
2.79 mm
2.82 mm
0.30 mm
0.33 mm
0.36 mm
0.39 mm
0.42 mm
0.45 mm
0.48 mm
0.51 mm
0.54 mm
0.57 mm0.0957 in.
0.0969 in.
0.0980 in.
0.0992 in.
0.1004 in.
0.1016 in.
0.1028 in.
0.1039 in.
0.1051 in.
0.1063 in.
0.1075 in.
0.1087 in.
0.1098 in.
0.1110 in.
0.0118 in.
0.0130 in.
0.0142 in.
0.0154 in.
0.0165 in.
0.0177 in.
0.0189 in.
0.0201 in.
0.0213 in.
0.0224 in.
Specifications (Cont'd)
Torque Specifications
A-8- SERVICE SPECIFICATIONSAutomatic Transaxle Transfer (A540E A540H)

ItemCapacity
Classification
Liters US qts
Imp. qts
Automatic
transaxle fluid
(w/o Differential
oil)A540E
Dry fill
Drain and refill5.9
2.56.2
2.65.2
2.2ATF DEXRON
II
A54H
Dry fill
Drain and refill7.0
3.37.4
3.56.2
2.9ATF type T (08886 - 00405) or equivalent
Differential oil
(w/ Automatic transaxle)
SV21 series
VZV21 series1.6
1.01.7
1.11.4
0.9ATF DEXRON
II
Transfer oil (A540H)
0.7
0.74 0.62
Recommended oil
Oil grade: API GL-5
Viscosity: SAE 75W-90 or 80W-90
SAE 90W
[above -18°C (0°F)]
SAE 80W
[below -18°C (0°F)]
Transaxle oil E50 (08885 - 80206) or
equivalent
Part tightenedkg-cm ft-lbN-m
Transfer right case y Oil strainer
Transfer left case y Rear wheel speed sensor
Transfer left case y Transfer inspection hole cover
Transfer left case y Drain plug
Transfer left case y Driven pinion bearing cage
Driven pinion bearing cage y Transfer extension housing
Transfer extension housing y Dynamic damper
Transfer right case y Oil pump cover
Transfer ring gear y Ring gear mounting case
Center differential control solenoid y Transfer valve body
Transfer valve body y Transfer left case
Neutral start switch bolt
Neutral start switch nut
Transfer assembly y Transaxle case48 in.-lb
48 in.-lb
12
29
29
19
19
69 in.-lb
71
10
8
48 in.-lb
61 in.-lb
51 55
55
160
400
400
260
260
80
985
145
11 0
55
70
7005.4
5.4
16
39
39
25
25
7.8
97
14
11
5.4
6.9
69
Torque Specifications (Cont'd)
LUBRICANT
- SERVICE SPECIFICATIONSAutomatic Transaxle Transfer (A540E A540H)A-9