1986 TOYOTA CAMRY V20 torque

AT3989
AT3697
Shim Outer Race A540E
AT3585
A540E
AT3588
(c) Turn the gear counterclockwise and clockwise sev-
eral times.
(d) Using a torque meter, measure the preload of the
drive pinion.
Drive pinion preload (at starting):
New bearing
10 - 16 kg-cm
(8.7 - 13.9 in.-lb, 1.0 - 1.6 N-m)
Reused bearing
5 - 8 kg-cm
(4.3 - 6.9 in.-lb, 0.5 - 0.8 N-m)
If the preload is greater than specified,
replace the bearing spacer.
If the preload is less than specified, retigh-
ten the nut 130 kg-cm (9 ft-lb, 13 N-m) at
a time until the specified preload is
reached.
If the maximum torque is exceeded while retightening the
nut, replace the bearing spacer and repeat the preload
procedure.
Do not back off the nut to reduce the preload.
Maximum torque: 3,600 kg-cm (260 ft-lb, 353 N-m)
(e) If the preload is adjusted within specification, make
a note of it.
(f) Stake the lock nut.
8. (A540E)
PLACE OUTER RACE AND SHIM ONTO RH SIDE
BEARING
9. PLACE DIFFERENTIAL CASE INTO TRANSAXLE
CASE
(A540E)
Be sure to install the shim and outer race into place.
AT-124- AUTOMATIC TRANSAXLEInstallation of Component Parts

AT3698
Seal
Packing A540E
AT4577
A540H
AT4601
A540H
AT3583
A540E
AT4965
Sleeve A540H(A540H)
Be sure to install the ring gear mount case sleeve and
outer race into place.
10. INSTALL CARRIER COVER
(a) Remove any packing material and be careful not to
drop oil on the contacting surfaces of the carrier
cover and transaxle case.
(b) Apply seal packing to the carrier cover as shown.
Seal packing: Part No. 08826-00090, THREE BOND
1281 or equivalent
HINT: Install the carrier cover within ten minutes after
applying seal packing.
(c) Install the two apply gaskets.
(d) Install and torque the eleven bolts.
Torque: 400 kg-cm (29 ft-lb, 39 N-m)
HINT: Each bolt length (mm, in.) is indicated in the figure.
- AUTOMATIC TRANSAXLEInstallation of Component PartsAT-125

New BearingReused Bearing
A540E2.8 - 4.4
(2.4 - 3.8, 0.3 - 0.4)1.4 - 2.2
(1.2 - 1.9, 0.1 - 0.2)
A540H2.3 - 3.7
(2.0 - 3.2, 0.2 - 0.4)1.2 - 1.9
(1.0 - 1.6, 0.1 - 0.2)
AT4170
AT4171
AT3700
Adjusting Shim
MarkThicknessMarkThickness
0
1
2
3
4
5
6
7
82.00 (0.0787)
2.05 (0.0807)
2.10 (0.0827)
2.15 (0.0846)
2.20 (0.0866)
2.25 (0.0886)
2.30 (0.0906)
2.35 (0.0925)
2.40 (0.0945)9
A
B
C
D
E
F
G
H2.45 (0.0965)
2.50 (0.0984)
2.55 (0.1004)
2.60 (0.1024)
2.65 (0.1043)
2.70 (0.1063)
2.75 (0.1083)
2.80 (0.1102)
2.85 (0.1122)
A540H
AT4173
mm (in.)
11. ADJUST SIDE SEARING PRELOAD
(a) Remove any packing material on the contacting
surfaces of the LH bearing retainer and transaxle
case.
HINT: Do not apply seal packing yet.
(b) Install the LH bearing retainer and torque the six
bolts.
Torque: 195 kg-cm (14 ft-lb, 19 N-m)
(c) Snap down the bearings by turning the differential
case several times.
(d) Using a torque meter, measure the differential total
preload.
Total preload (at starting)
Add drive pinion preload
kg-cm (in.-lb, N-m)
If the preload is not within specification, replace the
adjusting shim in the LH bearing retainer with another
thickness one.
AT-126- AUTOMATIC TRANSAXLEInstallation of Component Parts

AT4563
AT3711
AT3712
SST
AT4170
12. INSTALL LH BEARING RETAINER
(a) Remove the six bolts and LH bearing retainer.
(b) Remove any packing material on the contacting
surfaces of LH bearing retainer, transaxle case
and carrier cover.
(c) Apply the seal packing to the transaxle case and
carrier cover as shown.
Seal packing: Part No. 08826 - 00090, THREE
BOND 1281 or equivalent
HINT: Install the LH bearing retainer with ten minutes
after applying seal packing.
(d) Install the LH bearing retainer.
(e) Coat the threads of bolts with sealer.
Sealer: Part No. 08833 - 00070, THREE BOND
1324 or equivalent
(f) Tighten the bolts.
Torque: 195 kg-cm (14 ft-lb, 19 N-m)
(g) Snap down the bearings.
(h) Recheck the differential total preload.
AT4170
13. INSTALL NEW OIL SEAL
(a) Place the oil baffle onto the LH bearing retainer.
(b) Using SST, driven in a new oil seal until its end is
flush with the surface of the LH bearing retainer.
SST 09223-15010
- AUTOMATIC TRANSAXLEInstallation of Component PartsAT-127

AT3581
A540E
AT3586AT3713
Seal
Packing A540E
14. (A540E)
INSTALL RH RETAINER
(a) Remove any packing material on the contacting
surfaces of RH retainer and transaxle case.
(b) Apply the seal packing to the RH retainer as
shown.
Seal packing: Part No. 08826-00090, THREE BOND
1281 or equivalent
HINT: Install the RH retainer within ten minutes after
applying seal packing.
(c) Coat the threads of bolts with sealer.
Sealer: Part No. 08833 - 00070, THREE BOND 1324
or equivalent
(d) Tighten the bolts.
Torque: 195 kg-cm (14 ft-lb, 19 N-m)
15. INSTALL DRIVE PINION CAP
(a) Install a new O-ring to the cap.
(b) Install the drive pinion cap to the transaxle case.
AT-128- AUTOMATIC TRANSAXLEInstallation of Component Parts

AT5025
Retaining
Spring
AT0312
AT0969
AT2757AT0093
(g) Match the collar hole to the lever calking hollow
and calk the collar to the lever.
(h) Install the retaining spring.
3. INSTALL PARKING LOCK PAWL BRACKET
Torque: 75 kg-cm (65 in.-lb, 7.4 N-m)
4. CHECK OPERATION OF PARKING LOCK PAWL
Make sure the counter driven gear is locked when the
manual valve lever is in the P range.
5. INSTALL FIRST AND REVERSE BRAKE PISTON TO
TRANSMISSION CASE
(a) Coat the new O-rings with ATF.
(b) Install the two O-rings on the piston.
AT-130- AUTOMATIC TRANSAXLEInstallation of Component Parts

AT7731
AT3714
AT4169
AT7760 AT2728
(b) Install the overdrive brake drum to the case.
(c) Install the new case gasket to the case.
(d) Make sure that the length from the top surface of
the case to the counter driven gear top surface
should be about 24 mm (0.94 in.)
(e) Place the new gasket onto the transaxle case.
(f) Install the overdrive assembly with overdrive case
to the transaxle case.
(g) Coat the threads of 23 mm (0.91 in.) bolts with
sealer.
Sealer: Part No. 08833 - 00070, THREE BOND 1324
or equivalent.
(h) Install and tighten the thirteen bolts.
Torque: 250 kg-cm (18 ft-lb, 25 N-m)
HINT: Each bolt length (mm, in.) is indicated in the figure.
9. CHECK INTERMEDIATE SHAFT END PLAY
(a) Make sure that the intermediate shaft has thrust
play in axial direction.
Thrust play: 0.47 - 1.50 mm (0.0185 - 0.0591 in.)
If the thrust play is not within specification, check the
installation of intermediate shaft.
(See page AT-83)
(b) Make sure that the intermediate shaft turns
smoothly.
AT-132- AUTOMATIC TRANSAXLEInstallation of Component Parts

AT3735
AT7700
AT3545
AT3736 AT3547
(e) Install the direct clutch and forward clutch into the
case.
HINT: Hold the direct clutch toward the forward clutch to
prevent the thrust washer from getting out of place.
(f) Check the distance between the direct clutch
drum and the sun gear input drum.
Distance: Approx. 3 mm (0.12 in.)
25. INSTALL OIL PUMP INTO CASE
(a) Coat a new O-ring with ATF and install it to the oil
pump.
(b) Place the oil pump through the input shaft, and
align the bolt holes of the pump body with the
transmission case.
NOTICE: Do not push on the oil pump strongly or the
oil seal ring will stick to the direct clutch drum.
(c) Install and tighten the seven bolts.
Torque: 225 kg-cm (16 ft-lb, 22 N-m)
26. MEASURE THRUST PLAY OF INPUT SHAFT
Measure the thrust play with a dial gauge.
Thrust play: 0.13 - 0.90 mm (0.0051 - 0.0354 in.)
HINT: There are two different-thick bearings (A540E) or
races (A540H) for the end of stator shaft. If the thrust
play is in excess of standard, select one of them.
(A540E)
Bearing thickness: 3.60 mm (0.1417 in.)
4.19 mm (0.1650 in.)
(A 540H)
Race thickness: 0.8 mm (0.031 in.)
1.4 mm (0.055 in.)
- AUTOMATIC TRANSAXLEInstallation of Component PartsAT-139