Page 471 of 513
CLUTCH
CLUTCH
CONTENTS
DESCRIPTION
REMOVAL
DISASSEMBL
Y
INSPECTION
AND
ADJUSTMENT
Clutch
assembly
Cll
CL
2
CL
2
CL
2
CL
2
DESCRIPTION
The
clutch
is
a
single
dty
disc
diaphragm
spring
type
clutch
The
major
components
are
clutch
cover
pressure
plate
diaphragm
spring
and
wire
rings
The
clutch
disc
is
provided
with
riveted
pia
tes
on
both
surfaces
and
coil
springs
arranged
in
a
link
The
coil
springs
absorb
shock
while
engaging
the
clutch
softening
and
smoothing
clutch
30
1181
I
4J
I
m
I
I
5
O
N
l
l
9
p
1L
oz
l
t
O
Ii
N
lt
o
O
Vf
I
1
I
t
I
0
tN
00
f
M
g
1
co
0
00
U
N
N
y
Disc
assembly
Release
bearing
and
sleeve
REASSEMBL
Y
CL
3
CL
4
CL
4
CL
4
CL
5
Release
mechanism
REINSTALLATION
engagement
Release
bearing
sleeve
and
withdrawal
lever
are
used
to
control
clutch
engagement
and
disengagement
Each
part
of
the
clutch
assembly
is
secured
with
rivets
Therefore
when
a
trouble
is
uncorrectable
replace
the
clutch
assembly
wHh
J
new
assembly
93
53
3
682
JOOD4
33
Unit
mm
in
Fig
CL
l
Construction
of
clutch
ell
Page 488 of 513
TRANSMISSION
TRANSMISSION
CONTENTS
DESCRIPTION
Specifications
REMOVAL
DISASSEMBLY
INSPECTION
Transmission
case
and
rear
extension
Bearing
Gear
and
shaft
TM
l
TM
l
TM
2
TM
4
TM
7
TM
7
TM
8
TM
8
DESCRIPTION
Three
speed
and
four
speed
manual
transmission
are
available
for
BJ
10
series
Specifications
Model
Item
Finalgear
atio
Type
Control
ystem
nd
J
d
4th
Rever
Speedometer
gear
aHo
Oil
apacity
TM
8
TM
9
TM
9
TM
9
TM
9
TM
9
TM
9
TM
l0
TM
16
Synchro
hub
thrust
washer
Baulk
ring
Shilting
insert
Oil
seal
Rear
engine
mounting
insulator
REASSEMBLY
AND
ADJUSTMENT
Selecting
counter
bearing
thrust
washer
Main
shaft
REINSTALLATION
This
chapter
describes
mainly
about
the
four
speed
manual
transmission
811O
5
U
8110
5
RU
VBIIO
S
U
3
900
R3W56L
Steering
olumn
shift
3
380
1
734
1
000
3
640
17
5
18
5
for
Van
I
2l
2
1
2
U
S
pl
1
8
Imp
pc
TM
l
BIIO
S
TU
LB110
S
T
BllO
5
TRU
DUlO
5
TR
L8110
TRU
L8110
TRN
VBllO
S
TU
VLBllO
5
T
VBllO
SIRU
VLBllO
SIR
VLBllO
TR
KBIIO
U
KLBllO
KLBllO
U
KLBI
O
N
3
900
F4W56L
Floor
shift
3
757
69
1
404
1
000
3
640
17
5
18
5
for
Van
i
r
i
1
2
t
2
1
2
U
S
pt
IJ8Imp
pt
l
OC
t
1
I
t
y
y
dt
k
J
t
i
r
Page 507 of 513
CHASSIS
SERVICE
DATA
AND
SPECIFICATIONS
GENERAL
SPECIFICATIONS
Type
No
of
speeds
Synchromesh
type
Gear
ratio
1st
2nd
3rd
4th
Rev
Speedometer
gear
ratio
Sedan
and
Coupe
Van
Oil
capacity
TIGHTENING
TORQUE
Transmission
proper
Engine
transmission
intallation
bolt
Engine
mount
rear
installation
bolt
to
the
body
Speedometer
pinion
installation
bolt
Front
cover
installation
bolt
TM
20
R3W56
F4W56
3
forward
I
reverse
4
forward
I
reverse
Warner
type
Warner
type
3
380
3
757
1734
2
169
1
000
1404
1
000
3
640
3
640
17
5
17
5
18
5
18
5
1
2
L
2
1
2
U
S
pt
2
1
8
Imp
pt
1
2
L
2
1
2
U
S
pt
21
8
Imp
pt
kg
m
ft
Ib
1
6
to
2
2
11
6
to
15
9
3
2
to
4
0
23
1
to
28
9
0
5
to
1
1
3
6
to
8
0
1
0
to
1
6
7
2
to
11
6
